We will inspect defects in die-cast products using AI image inspection software!
This is an inquiry regarding the inspection of die-cast products during conveyor transport, with specific parameters: hole diameter tolerance of ±0.05, overall tolerance of ±0.4, inspection cycle time of under 10 seconds, and a minimum conveyor speed of 1,000 mm/min. The inspection focused on the presence or absence of burrs, chips, and holes. Die-cast products have been a frequently asked topic at our company recently, and there were many inquiries even as far back as 2017. At that time, projects that could now be easily and accurately inspected using AI-based inspection software DeepSky were still being inspected with the conventional inspection software EasyInspector. [Inspection Settings and Results] By using the "Comparison with Master Image" function of EasyInspector, we proposed setting inspection frames at two locations within the camera's field of view, utilizing multiple cameras for inspection. The cycle time for a single capture and inspection was approximately 0.54 seconds.
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【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: 40x 30mm Minimum Size of Inspection Target: 0.4mm Number of Inspection Points: 2 Camera Resolution: 1.3 Megapixels Lens Focal Length: 12mm Distance Between Lens and Product: 385mm Lighting: Backlight Current inspection can be performed using the 'EasyInspector2' color package [comparison with master image].
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.