The AI inspection software detects and evaluates two-colored screws in the image.
When inserting screws, whether they are positioned correctly has a significant impact on the completion of the product. I considered whether this confirmation could be done using image recognition software. [Inspection Settings and Inspection Results] There are six holes within the field of view, and among them, four holes have silver screws, while two holes have black screws, which is the criteria for passing. Therefore, for the areas with silver screws, we use EasyInspector's "Color Comparison Inspection" feature to compare with the "Master Image" to check whether there is a silver screw in the designated inspection frame. For the areas with black screws, we used the "Presence of Specified Color Inspection" in the "Color Comparison Inspection." The area without a screw appears as a clean circle in black (background), while when a screw is present, it takes on a triangular shape, allowing us to inspect how many pixels of black are in the inspection frame. By setting passing criteria for each inspection frame, we were able to recognize the four silver screws and the two black screws.
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【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: 220mm x 300mm Minimum Size of Inspection Target: 10mm Number of Inspection Points: 6 Camera Resolution: 3 Megapixels Lens Focal Length: 12mm Distance Between Lens and Product: Approximately 550mm Inspections can be performed using the current 'EasyInspector2' color package [Comparison with Master Image].
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.