Case study of automated visual inspection: Example of soldering condition inspection on a circuit board.
Image Processing Appearance Inspection System "iVision"
A case of automated visual inspection using an XY robotic system to continuously inspect for missing or misaligned solder balls on IC chips!
Shall we switch the inspection of the soldering condition on the substrate from "visual inspection" to "automated inspection using a camera"? We will introduce a practical example of the "iVision Robot," which operates as an inspection system by attaching an inspection system to a general-purpose XY stage moving device. By using a two-dimensional operating stage, it becomes possible to check the condition of solder balls at various locations on the substrate. 【Features of this system】 - Capable of inspecting the absence and positional defects of solder balls across the entire substrate - Mapping of defective areas is also possible - The device can be modified based on the inspection content *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information, including details and processing flow, is provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are concerned whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for fully customized delivery to meet your needs. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※*We typically take an average of 2 to 3 months from the time we receive your order.*
Applications/Examples of results
【Purpose】 ■Inspection device using a camera and a general-purpose robot 【Case Study】 ■Mounting condition of substrates, etc. *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)