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  6. Technical Handbook: Basic Knowledge of Machine Safety and Disconnect + Trap Key

Technical Handbook: Basic Knowledge of Machine Safety and Disconnect + Trap Key

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last updated:Jan 06, 2026

クラウスアンドナイマー 東京本社、大阪営業所
クラウスアンドナイマー 東京本社、大阪営業所
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Achieving Cat4 and PLe without complex calculations - "Disconnection Switch + Trap Key Safety Measures Handbook"

Transforming the safety level of manufacturing sites from "relying on education" to "design-based" — This handbook explains how to conduct risk assessments and build safety controls equivalent to Cat4 and PLe in a simple manner, centered around ISO12100, ISO13849, and ISO14119. Readers can quickly understand everything from visualizing accident factors to countermeasures through illustrated flows and real data. In the second part, we cover power interlocks using IEC60947-3 compliant disconnect switches and Fortress trap keys, detailing the steps to upgrade existing equipment without additional wiring, along with case studies from four industries: steel, cement, paper, and more. It eliminates the need for calculations to achieve Cat4 and PLe, resolving the concerns of design and maintenance engineers about "overly complex PL calculations." With over 16 pages and more than 30 diagrams, supervised by the Kraus & Naimer safety team, this handbook is filled with practical insights that can be immediately used for in-house training materials on machine safety and proposal creation. If you want to obtain persuasive materials for safety investments, download it for free now!

    power supplyCircuit breakers and switches
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Technical Handbook: Basic Knowledge of Machine Safety and Disconnect + Trap Key

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basic information

Chapter 1: Safety Measures and Corporate Responsibility: Presenting the Investment Effectiveness of Accident Reduction from the Perspective of Latest Statistics and CSR Chapter 2: Basics of Machine Safety: Illustrated Design Principles of "Humans Make Mistakes / Machines Break" and ISO Framework Chapter 3: Risk Assessment: Flowchart and Checklist of the ISO 12100 Compliant 3-Step Method Chapter 4: Easy Implementation of Cat4, PLe: Mechanism that Eliminates the Need for PL Calculation in Control Circuits with Disconnect Switch + Trap Key Chapter 5: Comparison of Four Industry Case Studies: Examples of Wiring-Free Modifications and Effect Indicators in Steel, Cement, Paper, and Overhead Crane Industries Chapter 6: Product Specification Collection: Switch Table and Interlock Module Configuration for Ratings up to 315A, Including Weather-Resistant and Chemical-Resistant Types Compact structure with 30 figures and 16 pages, supervised by K&N Safety Technology Team—Differentiated by specialized explanations on "Power Interlocks," which are rare in similar materials.

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P3

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Applications/Examples of results

There are proven results in the introduction to major steel plants and chemical plants both domestically and internationally.

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Technical Handbook: Basic Knowledge of Machine Safety and Disconnect + Trap Key

Technical Handbook: Basic Knowledge of Machine Safety and Disconnect + Trap Key

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Technical Handbook: Knowledge and Safety Measures for Disconnect Switches

Technical Handbook: Knowledge and Safety Measures for Disconnect Switches

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Technical Handbook: Application Examples of Cam Switches in Power Supply Equipment and Control Panel Design for Production Sites

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Technical Handbook: Power Safety Switch with Outlet

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Technical Handbook: Types and Selection of Power Switches Suitable for Food Machinery and Equipment

Technical Handbook: Types and Selection of Power Switches Suitable for Food Machinery and Equipment

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Technical Handbook: Explanation of BCP Measures for Power Supply

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Technical Handbook: Latest Trends in DC Applications and Fundamentals of DC and AC

Technical Handbook: Latest Trends in DC Applications and Fundamentals of DC and AC

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[Application Example Included] "Safety Switch" for Factory and Plant Equipment

[Application Example Included] "Safety Switch" for Factory and Plant Equipment

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[Application Example Included] Safety Switch for Crusher and Mixer Maintenance

[Application Example Included] Safety Switch for Crusher and Mixer Maintenance

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Presentation of Case Studies: 'Switch Series' for Food Machinery and Kitchen Equipment

Presentation of Case Studies: 'Switch Series' for Food Machinery and Kitchen Equipment

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Main switch / disconnect switch

Main switch / disconnect switch

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Power safety switch with outlet

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Metal box maintenance safety switch

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Round terminal-compatible main switch and disconnect switch.

Round terminal-compatible main switch and disconnect switch.

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Safety switch box

Safety switch box

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Technical Handbook: Basic Knowledge of Key Switches and Points for Safe Design

Technical Handbook: Basic Knowledge of Key Switches and Points for Safe Design

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Company information

クラウスアンドナイマー

クラウスアンドナイマー 東京本社、大阪営業所

Industrial Electrical Equipment

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Kraus & Naimer Co., Ltd. is the Japanese subsidiary of Kraus & Naimer, a specialized manufacturer of cam switches, rotary switches, and disconnect switches. We manufacture and sell industrial switches that can be applied to power distribution panels, control panels, and other equipment for generators, ships, railway vehicles, solar power generation equipment, food machinery, machine tools, and more.

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