Gearbox maintenance *Custom gear manufacturing considering usage conditions is also possible!
Gear manufacturing and repair services are also available! Maintenance by technicians familiar with the components of reduction gears allows for servicing various manufacturers' models.
KBK Engineering Co., Ltd. provides maintenance for reduction gears. We offer comprehensive services for gear device maintenance, including diagnosis, condition checks, non-destructive testing, hardfacing, thermal spraying, plating repairs, machining, dynamic balancing corrections, trial runs, and diagnostics. After maintenance, the smooth rotation reduces noise and vibration, leading to a longer lifespan. Additionally, the stable operation of production machinery contributes to quality stabilization, which can enhance productivity. [Features] - Break free from dependence on manufacturers - Gear production considering usage conditions - Proven track record in manufacturing various gears such as worm, spiral bevel, spline, and planetary gears - Case repairs and refurbishments for large reduction gears - In-house non-destructive testing - Thermal spraying repairs and precision machining conducted by group companies *For more details, please refer to the PDF document or feel free to contact us.
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【Maintenance Overview】 ■ Maintenance and Repair ■ Maintenance of Planetary Gear Reducers ■ Gear Manufacturing ■ Non-Destructive Testing *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
[Maintenance Achievements] ■ MHI Hasec, SEW-EURODRIVE, Sumitomo Heavy Industries, Tsubaki Emerson, Japan Gear Industry, Mitsubishi Heavy Industries, overseas products, etc. *For more details, please refer to the PDF document or feel free to contact us.
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KBK Engineering Co., Ltd. is a designated maintenance company for major domestic and international manufacturers, specializing in the diagnosis and in-factory disassembly and maintenance of high-speed rotating machinery. They are highly regarded for their mechanical maintenance skills and experience, which have been cultivated at Kurashiki Boring Machine Works, based on their knowledge of mechanical engineering. They perform maintenance and repairs on various types of rotating machinery used in factories across industries such as chemicals, food, and steelmaking. Through the maintenance of numerous high-speed rotating machines, they have addressed and solved challenges that have arisen throughout the process, leading to their current success. Utilizing mechanical engineering technologies related to materials, heat treatment, and mechanisms, as well as surface treatment technologies represented by thermal spraying and plating, shape restoration techniques through build-up and welding, and part restoration technologies that allow for the manufacturing of identical components, they contribute to the longevity of industrial rotating machinery and the durability of plants with their expertise. They also produce parts through various machining processes, adding appropriate elements to ensure satisfaction in both quality and price. They particularly excel in the production and repair of thermal spray components, managing the processes before, during, and after the work appropriately to meet customer demands. With knowledge gained from understanding processes in various industries such as chemicals, beverages, food, and steelmaking, they provide the necessary elements for mechanical maintenance and engage in maintenance as a comprehensive contact point for mechanical services.