A filter for collecting paint sludge from the water in the paint booth after paint spraying.
Leave the recovery of sludge from the paint booth water to high-precision filters! It makes tank cleaning easier and contributes to improving factory productivity!
"FILSTAR" is a filter that achieves high-precision filtration using only the flow of water, without the need for consumable filters. 【Do you have the following requests?】 ■ Prevention of unpleasant odors ■ Reduction of tank cleaning burden ■ Efficiency in collecting and cleaning paint residue ■ Reduction of water usage and continuation of water recycling ■ Elimination of consumable filters and reduction of industrial waste ■ Reduction of maintenance work and improvement of factory productivity 【Benefits of Implementation】 ■ Achieves high-precision filtration and reduces tank cleaning More than 98% of particles larger than 10μm can be collected. ■ Stable cleaning quality of liquids Filtered paint residue, paint sludge, and sediments are collected in a dedicated cup and not returned to the tank, maintaining clean liquids. ■ Zero industrial waste, zero maintenance, zero running costs Since no filter media or paper filters are needed, industrial waste can be reduced. 【Effects of Implementation in Painting Factories】 ■ Before Implementation ■ After Implementation Tank cleaning 5 hours/week → ◎ 1 hour/week (Labor cost reduction of 960,000/year) Liquid replacement 1 time/year → ◎ 1 time/2 years (Wastewater cost reduction of 120,000/year) ◎ Reduction of unpleasant odors
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basic information
[FILSTAR Options] ■ Drain Cup (DCN series various sizes: 300cc, 600cc, 900cc) ■ D Switch (Sediment detection switch for drain cup) ■ Easy Set (Set of fittings and hoses for each FILSTAR) ■ Pressure Gauge (IN side OUT side) ■ Automatic Drain Valve Set (with timer box) (AC100V, AC200V, DC24V) ■ Air Valve ■ F-Mesh (Set of mesh basket and tank for F-Mesh) ■ Three-Chamber Sedimentation Tank ■ Stand (Dedicated stand for each FILSTAR: freestanding) Customers experiencing issues with liquid filtration, sediment, sludge, or debris collection, or slurry concentration are welcome to consult with us. Industria offers free filter separation performance tests with actual liquids. *For more details, please refer to the PDF materials or feel free to contact us.
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Applications/Examples of results
■Painting Factory Collection of paint sludge and paint residue Reduction of cleaning burden inside tanks Suppression of odors caused by the accumulation of paint sludge ■Machinery Industry Removal of cutting powder and sludge inside tanks Collection of abrasive particles from grinding machines ■Automotive Industry Removal of foreign substances during cleaning in the painting line ■Water Treatment Industry Removal of foreign substances such as sand and debris from groundwater, industrial water, well water, and storage tanks Removal of foreign substances from cooling tower circulating water ■Chemical and Pharmaceutical Industry Removal of foreign substances and recovery of products during the manufacturing line Replacement of sedimentation tanks in the chemical material manufacturing process ■Semiconductor Industry Separation and recovery of diamond polishing agents Separation, recovery, and classification of glass powder during LCD panel cleaning Recovery of plated materials in the liquid during the gold plating process on substrates Removal of foreign substances from copper plating bath water in IC packaging Removal of foreign substances from circulating water in scrubbers during factory exhaust gas treatment ■Food Industry Removal of foreign substances mixed in the manufacturing line Collection of skins from vanilla beans and removal of seeds Separation and recovery of burnt residues from cooking oil Removal of activated carbon from sake ■Jewelry Industry Recovery of precious metals from washing water
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Company information
Industria Co., Ltd. is a manufacturing company with liquid processing technology and ultra-precision machining technology. Since its founding, we have continued to refine our processing technology through contract manufacturing. In the process, we faced challenges in the metal processing industry, such as the removal of sludge generated during metal machining and the deterioration of cutting fluids, and developed our own unique solutions. The completed "Elementless Filter FILSTAR" has been well-received for its high-precision filtration technology and is used by many customers in the automotive and machine tool industries. We are currently continuing to develop products that meet the needs of the times, such as labor-saving and automation solutions, as well as environmentally friendly products. The attitude that Industria aims for is to sincerely face our customers' requests from the very beginning and to realize each and every one of them. As a manufacturing company, we will continue to strive to be a company that is needed by our customers. Please feel free to reach out to us with any small requests. 【Our Main Products】 - Elementless Filter FILSTAR ★ Free sample testing currently underway - Ultrasonic Holder ★ Achieving ultra-precision machining through ultrasonic processing