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  6. Loading and packaging of large container products.

Loading and packaging of large container products.

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last updated:Jan 18, 2024

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This time, we will introduce a case of transporting large products manufactured by Mitsuya Co., Ltd., rather than a production example.

At Mitsuya Co., Ltd., we often receive requests from customers for single or one-off products rather than mass-produced items. This time, we received an order for a large chassis frame that, when assembled, measures W5800, L3150, and H2750, which we have divided into three parts. The size of each product is W1900, L3150, and H2750, resulting in three units. With these dimensions, it would typically fit on a 10-ton truck; however, since the truck bed length is L9670, L3150 x 3 = 9450, it seems it should fit. But due to the need to insert sleepers to prevent interference with the products and the various items loaded on the truck bed for transportation, we cannot load all three units onto one truck. If we orient them in the H2750 direction, they might fit, but with a height of 3150, there is a risk of interference with overpasses or tunnels while driving. Therefore, we decided against transporting them on one truck and arranged for one 10-ton flatbed truck and one 4-ton flatbed truck instead.

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Loading and packaging of large container products.

IMG_0487-300x225.jpg
IMG_0487-300x225.jpg
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We struggled with precise positioning for loading onto the truck, but the biggest challenge was covering the product with a protective sheet to shield it from rain, wind, and obstacles like stones during transport. While we wanted to keep it as is if the weather was good, unfortunately, it rained on the day, making the protective sheet necessary. However, because the product was too tall, we couldn't manually place the protective sheet over it, and since there was no crane at the loading area, we initially considered abandoning the protective sheet and just using a blue tarp. In the end, we solved the issue by bringing a 10-ton truck to the welding assembly area where there was a crane, allowing us to cover the product with the protective sheet.

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At Mitsuya Co., Ltd., we collaborate with various suppliers to handle everything from production to delivery for tasks that cannot be done in-house. If you have any issues regarding large items, please feel free to consult with Mitsuya Co., Ltd.

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Manufacturing and processing contract

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We were founded as a company that handles everything from design to installation of safety covers for dedicated work machines in-house. Currently, based on the technology and knowledge cultivated within this field, we provide a wide variety of sheet metal products, can manufacturing products, machined products, painting, and plating in total collaboration with partner companies, in addition to safety covers. Our in-house design utilizes 3D CAD, which has received positive feedback for being easy to understand when we ask customers to confirm specifications. We specialize in small-lot production of various types, and we strive for continuous technical improvement to respond to customer needs, including short delivery times, quality enhancement, and cost reduction through value analysis proposals.

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伸榮産業 本社、関東営業所

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