Improving efficiency and innovating quality! A new powder dissolver opens up a revolution in dairy product production.
Dama, zero production innovation! A must-see for yogurt manufacturers, what problems in the equipment department does the industry's top powder dissolver solve?
The new powder dissolver/powder dissolving pump is gaining attention as a groundbreaking piece of equipment that brings innovation to the dairy production industry. For managers of facilities and factories that produce dairy products such as yogurt, this may be the long-awaited solution. One of the key selling points of this product is its ability to reduce the burden on operators compared to conventional equipment. With the inlet positioned at waist height and the capability to be retrofitted to tanks of any capacity, work efficiency is improved, and repair costs are eliminated. Furthermore, the machine's unique technology prevents the formation of lumps. The presence of lumps can lead to quality issues and unnecessary processes. This contributes to quality improvement and yield enhancement, while also reducing raw material waste. As a specific achievement, it has been reported that the model 5A powder dissolver/powder dissolving pump completed the processing of 740 kg of granulated sugar into a 45% concentration in just 13 minutes when mixed with 900L of liquid (water at 15°C). This new powder dissolver provides a lump-free production environment, supporting efficiency improvements and quality innovation, thereby enhancing competitiveness in the dairy manufacturing industry.
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basic information
■Sanitary Design All parts except for the motor are made of SUS304 equivalent as standard, keeping the inside of the dissolver clean at all times. ■Structure The specially shaped impeller allows for the rapid and uniform dispersion and dissolution of liquids and powders without forming lumps. It also functions as a pump, enabling the transfer of fluids simultaneously with dispersion and dissolution. The use of a low-speed 4-pole motor (1800 rpm/min) minimizes foaming. ■Wide Viscosity Range It accommodates a wide range of viscosities from low to high. ■Adjustable Solubility It is possible to adjust the rotational speed with an inverter or change the internal structure to avoid excessive shear. ■Easy Disassembly and Cleaning ■High Versatility Various special specifications are possible, including the materials for mechanical seals, O-rings, impellers, and the shapes of the base and some impellers. ■Contributes to Cost Reduction It comes standard with an IE3 premium efficiency motor. ■Support System We receive positive feedback for our maintenance services after product installation and for our response to any potential issues. We keep major consumable parts in stock at all times to ensure that users' production is not disrupted.
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Applications/Examples of results
【Use Cases】 ■ Dairy: Milk and lactic acid bacteria beverage production line, yogurt production line ■ Beverages: Tea-based beverage production line, vegetable and fruit-based beverage production line ■ Food: Ham and bacon production line, seasoning liquid production line ■ Pharmaceuticals/Chemicals/Textiles/Paints/Semiconductors: Ringer solution production line, fiber production line, etc. *For more details, please download the PDF or feel free to contact us.
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Company information
Our company has developed melting machines that respond to diverse needs alongside the development of the dairy industry in Japan. Various essential products for daily life, such as ham, yogurt, and juice displayed in convenience stores and supermarkets, are produced using our melting machines. In recent years, the use of our machines has also increased in a wide range of industries, including "pharmaceuticals," "chemical industrial products," and "semiconductors." If you have any inquiries or questions, please feel free to contact us.
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