A new era of melting technology that reduces the burden on operators! Solve factory challenges and accelerate production speed!
In recent years, improving production process efficiency and ensuring quality have become urgent issues for chemical manufacturers and equipment managers in factories. A new technology for powder dissolvers/powder dissolution pumps has garnered attention as a solution. Compared to traditional methods, the biggest advantage of this equipment is that the inlet is at waist height, which reduces the burden on operators. This not only improves work efficiency but also accelerates production speed. Additionally, it can be retrofitted to tanks of any capacity, eliminating the need for large-scale repair costs. This equipment features a unique structure that allows for dissolution without the formation of lumps. Lumps can cause quality defects in the final process and lead to unnecessary steps. Moreover, preventing the formation of lumps, which can also contribute to raw material loss, leads to improvements in quality and yield. As a specific example, the model 10A powder dissolver/powder dissolution pump has achieved an astonishing processing time of just 5 minutes to stir 50 kg of powdered bonito flakes into 1000 L of liquid seasoning at 60°C to a concentration of 5%. This enables efficient processing in a short time, resulting in increased productivity!
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basic information
■Sanitary Design All parts except for the motor are made of SUS304 equivalent as standard, keeping the inside of the melting machine always clean. ■Structure Thanks to a specially shaped impeller, liquids and powders can be evenly dispersed and dissolved without forming lumps in a short time. It also has a pumping function, allowing for the transfer of fluids simultaneously with dispersion and dissolution. The use of a low-speed 4-pole motor (1800 rpm/min) minimizes foaming. ■Wide Viscosity Range It accommodates a wide range of viscosities from low to high. ■Adjustable Solubility It is possible to adjust the rotation speed with an inverter or change the internal structure to avoid excessive shear. ■Easy to Disassemble and Clean ■High Versatility Various special specifications are possible, including the materials of mechanical seals, O-rings, and impellers, as well as the shapes of the base and some impellers. ■Contributes to Cost Reduction It comes standard with an IE3 premium efficiency motor. ■Support System We receive positive feedback for our maintenance services after product installation and for our response to any potential issues. Key consumable parts are always in stock to ensure that users' production is not disrupted.
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Applications/Examples of results
【Use Cases】 ■ Dairy: Milk and lactic acid beverage production line, yogurt production line ■ Beverages: Tea-based beverage production line, vegetable and fruit-based beverage production line ■ Food: Ham and bacon production line, seasoning liquid production line ■ Pharmaceuticals/Chemicals/Textiles/Paints/Semiconductors: Ringer solution production line, fiber production line, etc. *For more details, please download the PDF or feel free to contact us.
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Company information
Our company has developed melting machines that respond to diverse needs alongside the development of the dairy industry in Japan. Various essential products for daily life, such as ham, yogurt, and juice displayed in convenience stores and supermarkets, are produced using our melting machines. In recent years, the use of our machines has also increased in a wide range of industries, including "pharmaceuticals," "chemical industrial products," and "semiconductors." If you have any inquiries or questions, please feel free to contact us.