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  6. Based on feedback from the field, we created the equipment inspection system "Inspection Master"!

Based on feedback from the field, we created the equipment inspection system "Inspection Master"!

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Equipment Inspection Field Report Paperless System "Inspection Master"

last updated:Feb 08, 2024

ベルテクス RFIDグループ
ベルテクス RFIDグループ
  • Official site

Simple × High Functionality! A paperless inspection system that anyone can use safely anywhere 【Compatible with RFID and QR codes】

"Inspection Master" is a paperless system for field reports that is equipped with features specifically designed for inspection tasks. It has a ledger that allows anyone to easily register related materials such as Excel-based check sheets and PDF drawings currently in use, and efficiently input inspection results and photos paperlessly using a tablet device. Since it eliminates the need for re-entering data for report creation, the acquired data can be quickly shared within the company network and utilized for preventive maintenance through graphing numerical data. [Customer Feedback] - Simple and easy to understand - Specialized for inspection tasks and ready to use immediately - Searching past failure histories has become easier - Graphing can be done without the hassle of re-entering data, enabling better data utilization - Able to choose only the necessary features, which is considerate Our RFID tags (IC tags), including "Inmetal Tag," can also be integrated with two-dimensional codes! By attaching them to managed items, standardization of individual identification, which is fundamental for equipment and parts management, can be achieved. In addition to the traditional on-premises model, we have also started offering a subscription-based model. For more details, please download the materials or feel free to contact us.

    Electronic documents
点検マスター_画像?.gif

Based on feedback from the field, we created the equipment inspection system "Inspection Master"!

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点検マスター_画像?.gif
  • Related Link - https://metal-rfid.vertexgrp.co.jp/

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basic information

The "Inspection Master" has the following features, designed to make the most of existing data for easy use. You can purchase only the necessary features, and it is also possible to add more later, so please consider according to your budget and priority of issues. - Equipment ledger - Inspection sheet creation - Inspection implementation - Inspection results/report - Drawing management - Procedure and standard document management - Inspection planning - Graph creation - Asset inventory - Person in charge registration/login permissions - Email distribution We also accept customizations tailored to your needs, so please feel free to consult with us. *Excel is a trademark or registered trademark of Microsoft Corporation in the United States and other countries.

Price information

In addition to the traditional on-premises model, we have also started offering a subscription model. You can choose from various features, so please contact us for pricing. We will provide suggestions that fit your budget.

Price range

P5

Delivery Time

P4

※This is the delivery time without customization.

Applications/Examples of results

Usage - Data sharing of equipment-related information (ledgers, inspections, drawings/procedures, parts, etc.) - Utilization of data through paperless inspection operations (understanding abnormal/failure conditions, trend management and preventive maintenance through graphing, failure history management) - Linking target equipment with related data through automatic recognition tools - Inspection schedule management - Standardization of asset inventory operations Examples of achievements (industry and main utilization) - Public infrastructure: Inspection and compliance management of outdoor facilities such as roads and railways - Material manufacturers: Management of drawings for dedicated equipment, inspection and trend management of utility equipment - Precision machinery manufacturers: Calibration inspection of measuring instruments - Metal processing manufacturers: Management of press molds and jigs, failure history management - Resin product manufacturers: Management of resin molding molds and painting jigs - Casting manufacturers: Management of metal frames and wooden patterns (plans) - Concrete product manufacturers: Management of molds and manufacturing history - Food manufacturers: Failure history and trend management of processing equipment, asset inventory - Printing industry: Management of printing rolls - After-sales service industry: Inspection of electrical and air conditioning equipment - Construction and contracting industry: Inspection and compliance management of used equipment - Industrial waste disposal industry: Management of containers for industrial waste, inspection of processing facility equipment

Detailed information

  • 設備台帳.jpg

    "Equipment Ledger" Function - Register inspection target equipment and optionally link RFID tags and QR codes. - Utilize existing Excel data to easily register in the ledger using a CSV file for import. - Individual ledgers can include information such as management numbers, equipment names, installation locations, and specifications. - By linking RFID tags and QR codes, anyone can quickly and reliably check the ledger information of the target equipment.

  • 点検シート作成.jpg

    "Inspection Sheet Creation" Function - Import and set up the currently used Excel-based check sheet. - The form of the check sheet can be used as is, and the cells for inputting results can be configured according to the guide. - It features a simple setup focused on inspection tasks, allowing for easy registration and modification without specialized knowledge of the system. - Layout changes to the check sheet after registration are also possible.

  • 点検実施.jpg

    "Inspection Implementation" Function - You can use a tablet on-site to input registered checklists paperlessly. - By using RFID tags and QR codes linked to the equipment ledger, anyone can quickly and reliably call up the checklist for the target equipment. (If not used, you can select from the list in the equipment ledger.) - In addition to entering inspection results, you can register abnormal information (fault information) with photos, view drawings and procedures, and manage replacement parts. - Using the "Email Distribution" function, emails will be sent to the responsible person in case of inspection abnormalities. - You can link with Bluetooth-enabled measuring devices to input measurement data directly. (Customization may be required depending on the device, so please contact us for details.)

  • 異常情報登録.jpg

    "Inspection Implementation" Function (Photo Registration) - You can register photos as part of the inspection information using the camera installed on the tablet device. - You can use the paint function to manually input details such as the location of the malfunction or signs. - In the abnormal information section where photos can be registered, you can register the status as repaired or unrepaired, and it can be viewed in the "Inspection Results" function.

  • 図面管理.jpg

    "Drawing Management" and "Procedure and Standard Document Management" Functions - Register related documents such as drawings and procedure manuals for each piece of equipment. - Easily register PDF and video files for each piece of equipment registered in the "Equipment Ledger." - You can optionally add classifications during registration (e.g., electrical drawings, mechanical drawings, instruction manuals, etc.). - On-site, you can use a tablet device to view while performing tasks on the "Inspection Implementation" screen.

  • 部品管理.jpg

    "Parts Management" and "Parts Inventory" Functions - You can register spare parts used in each equipment and manage inventory. - Depending on the type of spare parts, you can choose the management method for quantity (consumables) and status (circulating items). - On-site, you can use a tablet device to change the quantity and status when replacing parts. - You can check the history of parts replacements. - Using the "Parts Inventory" function, you can conduct an inventory of parts. - Using the "Email Notification" function, you can notify the responsible person of inventory shortages.

  • 設備台帳.jpg

    "Inspection Results/Report" Function - You can view and output inspection results (including abnormal reports). - The inspection results list screen allows you to check the status of inspections, the presence of abnormalities, and the repair status. - You can view the inspection results (with photos) recorded for each piece of equipment in "Inspection Implementation." - Inspection results can be output as a report (in Excel format). - Only the data of the inspection results can be output in CSV format. - The "Login Authority" function allows for the approval of inspection results.

  • グラフ作成.jpg

    "Graph Creation" Function - Automatically generates graphs based on inspection results. - Graphs are created immediately after recording in "Inspection Implementation," eliminating the need for re-entry. - Trend management leads to preventive maintenance. - Graphs can be configured for specific periods and ranges, and image output is also possible.

  • 点検計画.jpg

    "Inspection Plan" Function - You can manage the inspection schedule for each piece of equipment. - Inspection cycles can be set, and inspection dates are automatically scheduled. - A preparation period can be set, allowing for prior notification to the responsible person using the "Email Distribution" function. - The status of inspections and the presence of any abnormalities can be viewed in a list, and inspection results can be checked immediately.

Line up(14)

Model number overview
Equipment Ledger You can register ledger information and link it with automatic recognition tools (RFID tags, QR codes). (The linking of automatic recognition tools is optional.)
Inspection Sheet Creation We will import and set up the Excel-based check sheet currently in use.
Inspection Execution We will conduct paperless inspections using a tablet device based on the registered inspection content.
Inspection Results/Reports You can view and output inspection results (including abnormal reports).
Drawing Management You can register and view drawings for each piece of equipment.
Procedure and Standard Document Management You can register and view related documents for each piece of equipment.
Inspection Planning You can schedule inspections for each piece of equipment.
Graph Creation Inspection results of numerical data will be automatically graphed.
Asset Inventory You can conduct asset inventory using automatic recognition tools (RFID tags, QR codes).
Responsible Person/Login Permissions You can register users and passwords, and grant permissions to administrators, inspectors, etc.
Email Distribution Abnormal results, inspection preparation periods, inventory shortages, approval requests, etc., will be notified via email.
Parts Management You can register and view spare parts used for each piece of equipment.
Parts Inventory You will conduct an inventory of spare parts used for each piece of equipment.
Label Printing Labels containing the names of the target equipment will be issued when registering RFID tags. (Printer specified by our company)

catalog(5)

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Equipment Inspection Field Report Paperless System "Inspection Master"

Equipment Inspection Field Report Paperless System "Inspection Master"

PRODUCT
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Inspection Master Utilization Case Studies

Inspection Master Utilization Case Studies

TECHNICAL
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On-site Form Paperless System "Form Master"

On-site Form Paperless System "Form Master"

PRODUCT
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Stainless steel RFID tag "Inmetal Tag"

Stainless steel RFID tag "Inmetal Tag"

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"Inmetal Tag" Data Sheet

"Inmetal Tag" Data Sheet

DOCUMENT
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Company information

ベルテクス

ベルテクス RFIDグループ

IT/Telecommunications

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We develop and sell a paperless inspection system and RFID (IC tags) that can be utilized for inspection and maintenance operations in manufacturing plants and public infrastructure.

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