Fully Automatic Wire Harness Processing Equipment 'Zeta/Omega Series'
Zeta 640, Omega 740 5~10 stations, Zeta 650, Omega 750 8~13 stations
We will fully automate harness production with minimal setup changes (or without any setup changes). Diverse equipment can be configured to match the processes for each customer.
The Zeta/Omega series has a variety of module lineups necessary for harness manufacturing, including up to 36 types of wires, mark tube insertion, inkjet marking, various terminal crimping, ferrules, ultrasonic welding, resistance welding, pre-soldering, waterproof seals, and connector insertion. It significantly reduces (or completely eliminates) setup change work associated with diverse wire and terminal processing, greatly improving productivity through work efficiency and reduced working time. Furthermore, it can import output data from electrical CAD processing information, eliminating the hassle and errors of program input. 【Features】 ■ Wire types: Up to 36 types ■ Mark tubes: Supports various mark tube insertions according to customer specifications ■ Inkjet: Available in multiple colors, capable of equipping up to 2 colors ■ Crimp terminals: Can process up to 13 types without setup changes ■ Ferrules: Can process up to 5 types without setup changes with one unit ■ Modular system: Allows selection from various modules to configure specifications for each customer ■ Sequence production: Produces various harnesses one by one, eliminating process loss and product inventory ■ Housing insertion mechanism: Capable of inserting various housings with one machine
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basic information
【Technical Specifications Data】 The Omega series enables automation of the process up to housing insertion. The Zeta series allows for automation of the process up to tape application just before housing insertion. <Wire Length for Both Ends Processing> Standard: 240mm - 3,000mm (Special specifications can accommodate 85mm - 10,000mm) <Wire Length for One End Processing> Standard: 85mm - 3,000mm (Special specifications can accommodate 85mm - 10,000mm) <Wire Diameter> 0.13mmsq - 6mmsq <Strip Length> Full strip: up to 25mm, Semi-strip: up to 42mm <Maximum Processing Capacity> *When inserting mark tubes Both ends crimping of terminals and both ends crimping of ferrules: approximately 1,000 pieces/hour *When not inserting mark tubes Both ends crimping of terminals: approximately 2,500 pieces/hour Both ends crimping of ferrules: approximately 1,500 pieces/hour <Quality Inspection Mechanisms> Crimp quality inspection, crimp force monitor (100% inspection) Crimp terminal height inspection (sampling inspection) Crimp terminal tensile strength inspection (sampling inspection) Housing insertion quality inspection (100% inspection)
Price information
This equipment is a fully custom machine that adopts a modular design, so a detailed estimate can be provided after your specifications are finalized.
Price range
P8
Delivery Time
Applications/Examples of results
Currently, for manufacturers that rely on a large number of tabletop machines and manual production, or outsource the procurement of numerous harnesses, in-house production with complete automation by a single operator is now possible. This equipment, which has already been delivered to over 250 units worldwide, is contributing to mass production operations with more than 10 units at major domestic companies in Japan, including major electrical manufacturers, heavy machinery manufacturers, automotive parts manufacturers, large machinery manufacturers, and major control panel manufacturers. The main harness product applications for customers who have adopted this equipment span a wide range, including industrial machinery, automobiles, home appliances, elevators, trains, ships, aircraft, and plant control panels (cubicles). Regular on-site tours of the actual equipment are held at M-Tech Co., Ltd., a major control panel manufacturer in Okayama Prefecture, which has introduced this equipment. Currently, tours are temporarily suspended due to the impact of the COVID-19 pandemic, but they are scheduled to resume as soon as the state of emergency is lifted. We welcome applications from those who are interested in the equipment, even if they are not ready to invest immediately. We have already received numerous applications and will accept them on a first-come, first-served basis. Please feel free to contact us for more details.
Detailed information
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This is a product sample at the time of tape sealing. It accommodates various types of wires, terminal types, two types of marking tubes, and two colors of inkjet.
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This is a product sample during housing insertion.
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This is an actual image of Zeta. Various modules can be selected.
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It is a handling mechanism for 36 types of electric wires.
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It is a mark tube insertion mechanism.
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It is a servo motor-driven terminal crimping machine.
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It has just been discharged with tape.
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This is an image at the time of insertion. The sensor detects abnormal impacts during insertion and abnormalities during retraction.
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This is a list of possible features. Details are provided in the catalog.
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Company information
In August 2022, Komax and Schloniger merged, and Schloniger became a member of the Komax Group. Schloniger Japan handles all Komax Group products in Japan. The solutions offered by the Komax Group overwhelmingly surpass those of other companies in terms of performance and cost-effectiveness. They also have significant features, including very high repeat processing accuracy and stable quality, high reliability and long equipment lifespan, ease of operation (user-friendly), short setup times, high versatility, strong product development capabilities, and comprehensive solution capabilities.