Achieving weight reduction by forging eight closely spaced holes without deformation!!
▼Issues - It is necessary to create lightweight holes (Φ20mm x 8 holes) in the inner diameter of the gear. - Due to the thick wall and narrow spacing between the holes, deformation is likely to occur when drilling the holes. ▼Solutions - By clamping the product with a die during molding, we prevented deformation during hole punching. - Simultaneously punching the outer burrs improved production by 10%. - Normally, when punching 8 holes, the material in the gear section deforms and warps, but we solved this issue by innovating the previous process. ▼Specifications Material: SCR420H (steel) Weight: 3kg Dimensions: Φ130 x 148mm Accuracy: -0.5 to +1.5mm Equipment: 2500-ton forging press Quantity: 500 to 16,000 pieces/month ▼Mold We handle everything from mold design to mold production and maintenance in-house. Not only do we manufacture forged products, but we also take on mold design, ensuring product accuracy. Tokyo Precision Forging Co., Ltd. 1858 Osawa, Joso City, Ibaraki Prefecture, 300-2727, Japan TEL: 0297-42-4631 FAX: 0297-42-4634
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basic information
Material: Iron, steel, stainless steel Lot: 1,000 to 10,000 pieces Accuracy: Within general tolerance range
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Applications/Examples of results
Automobiles (mass production) Robots Construction machinery parts
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Company information
Tokyo Precision Forging Co., Ltd. was founded in 1916 as a sole proprietorship engaged in the manufacturing and sales of horse gear and tools. Currently, we primarily manufacture hot-forged automotive parts and construction machinery parts. Our business scope encompasses the entire forging process, from material design to forging and subsequent processes, mainly using iron materials. Moving forward, we will continue to understand our customers' needs and strive for technological development and quality improvement with a unified company structure, from design to production and quality management, in order to meet our customers' demands. Additionally, based on the production technologies cultivated in the automotive sector, we will respond to the demand for forged products in various fields, including industrial machinery.
![Achieved dimensional deviation of 0.05mm and hollow core deviation accuracy of 0.1mm [Forging processing technology]](https://image.mono.ipros.com/public/product/image/4c9/2000564707/IPROS40350174551614929950.png?w=280&h=280)
![[Product Example] Shaft Gear (Integrated Type)](https://image.mono.ipros.com/public/product/image/7d7/2001331857/IPROS54170432388197287295.png?w=280&h=280)
