By using hot forging for mass production and converting the mold to an insert type, product costs are reduced by 25%!
▼Issues - We want to manufacture a large number of small products. - We want to keep costs low. ▼Solutions - Since the products are small and the quantity is large, we used a mold that produces 6 pieces at a time. Even with a lower yield, productivity improved by 17%. - We converted the mold to an insert type, reducing the material cost of the mold by 17%. - By only performing hole drilling after forging, we were able to use it as a finished part, reducing the product cost per piece by 25%. ▼Specifications Material: S25C (Steel) Weight: 0.2kg Dimensions: 24 × 51 × 24 mm Accuracy: -0.5 to +1.5mm Equipment: 1.5-ton air stamp hammer Quantity: 3,000 to 15,000 pieces/month ▼Molds We handle everything from mold design to mold manufacturing and maintenance in-house. Not only do we produce forged products, but we also take on mold design, allowing us to maintain product accuracy. Tokyo Precision Forging Co., Ltd. 1858 Osawa, Joso City, Ibaraki Prefecture 300-2727 TEL: 0297-42-4631 FAX: 0297-42-4634
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Material: Iron, steel, stainless steel Lot: 1,000 to 100,000 pieces Accuracy: Within general tolerance range
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Automobiles (mass production) Construction machinery parts Robots
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Company information
Tokyo Precision Forging Co., Ltd. was founded in 1916 as a sole proprietorship engaged in the manufacturing and sales of horse gear and tools. Currently, we primarily manufacture hot-forged automotive parts and construction machinery parts. Our business scope encompasses the entire forging process, from material design to forging and subsequent processes, mainly using iron materials. Moving forward, we will continue to understand our customers' needs and strive for technological development and quality improvement with a unified company structure, from design to production and quality management, in order to meet our customers' demands. Additionally, based on the production technologies cultivated in the automotive sector, we will respond to the demand for forged products in various fields, including industrial machinery.
![Achieved dimensional deviation of 0.05mm and hollow core deviation accuracy of 0.1mm [Forging processing technology]](https://image.mono.ipros.com/public/product/image/4c9/2000564707/IPROS40350174551614929950.png?w=280&h=280)
