Grinding before surface treatment becomes unnecessary, allowing for a reduction in total costs!
We would like to introduce a case where cost reduction was achieved through a change in material. The instructions at the time of estimation specified material S45C, outer diameter Φ6f8(-0.010/-0.028), and surface treatment of hard chrome plating of 10μm or more. According to these instructions, the process would be as follows: 【Cutting blank (Material D)】 ⇒ Pre-treatment grinding ⇒ Surface treatment ⇒ Post-treatment grinding finishing. By changing the material from S45C to stainless steel, we proposed eliminating the need for grinding before surface treatment. By suggesting a material change based on the intended use, we can reduce processes, shorten lead times, and achieve cost reduction. 【Challenges】 ■ The instructions at the time of estimation specified material S45C, outer diameter Φ6f8(-0.010/-0.028), and surface treatment of hard chrome plating of 10μm or more. ■ The processing steps according to the instructions would be: 【Cutting blank (Material D)】 ⇒ Pre-treatment grinding ⇒ Surface treatment ⇒ Post-treatment grinding finishing. *For more details, please visit our website or feel free to contact us.
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【Results】 ■ We propose changing the material from S45C to stainless steel. ■ If stainless steel is used, it will be possible to use G material, which allows for the use of materials with dimensions produced by pre-treatment grinding, eliminating the need for the first process and enabling a reduction in total costs. *For more details, please visit our website or feel free to contact us.
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Our company specializes in the manufacturing and assembly of machined parts through cutting processes. Based on Sado Island, we have become a comprehensive supplier of machined parts, providing components to over 800 customers nationwide. Our products are utilized in advanced fields such as medical devices, aircraft, optical equipment, semiconductor manufacturing equipment, and new energy sources including hydrogen, enriching the lives of people not only in our country but around the world in various scenarios. Please feel free to contact us with any inquiries.