No need for high-altitude work! Precise measurement of crane rails, automated efficiently and safely with laser and camera imaging and image analysis. Compact design suitable for confined spaces.
The "ShinRail" is a self-driving robot that enables automatic measurement of ceiling crane rails. Traditionally, measurements of crane rails were performed by workers climbing to high places and conducting visual inspections and manual work. Now, these measurements can be carried out more efficiently and accurately through remote operation. This robot combines surveying equipment and camera imaging to automatically measure the shape, slope, and dimensions of the rails, obtaining detailed data. Furthermore, it can transmit measurement results in real-time via Wi-Fi, which is expected to improve work efficiency. The introduction of this technology is progressing mainly in power plants and steel mills, with enhanced safety and reduced work time being significant benefits. Additionally, its compact size allows it to operate in confined work environments. Measurement Process: 1. Inquiry and site survey 2. Quotation and measurement preparation 3. Robot operation and data acquisition 4. Report creation and documentation What can be understood from the measurement results: - Rail span and height differences - Gaps and steps at rail joints - Undulations and slopes - Misalignment of alignment marks and looseness of bolts Process until delivery: 1. Confirmation of measurement results 2. Delivery and report creation 3. Aftercare and next year's measurement
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basic information
This is a remote-controlled measurement robot designed to streamline regular self-inspections of overhead crane rails. Equipped with five high-definition cameras, it captures the condition of rail joints and unevenness in real-time. The inspector operates a tablet from a safe location, significantly reducing the risks of falls and electric shocks. Measurement results are automatically compiled into reports, allowing for quick report generation. It supports JIS standards for 30-60 kg rails and can measure approximately 200 meters (400 meters for both rails) in a day. Additionally, report creation services are available as an option, ensuring comprehensive support after implementation. Would you like to reduce the burdens of the past and make facility operations safer and more secure? Safety •Significant reduction in high-altitude work •Equipped with five high-definition cameras Time-saving •Measurement and reporting in a short time •Up to 200 meters (400 meters for both rails) of measurement in one day Details •Identifying issues through both numerical data and video •Compatible with various rail standards •Report creation services are also available
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Detailed information
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The "ShinRail Vision" is a high-precision image analysis software designed for the crane rail measurement robot "ShinRail." Its main features include dimension measurement of the top and side of the rail, the addition of tags and annotations, image listing, and management of alignment, all aimed at improving the efficiency of rail inspection work. 1. High-Precision Dimension Measurement: Measure any distance with precision of 0.5mm, accurately capturing details. 2. Tag and Annotation Function: Add comments to images for efficient recording and sharing of information. 3. Alignment Function: Specify a range on the image to quickly verify specific points. 4. Image Filtering and Preview: Easily check details with frame selection from still images or video.
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Company information
Our company is seriously engaged in plant dismantling operations, demonstrating high technical skills and creativity accumulated from years of experience. With this capability, we are able to create original construction methods and conduct work that prioritizes safety above all else.