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  6. Zero defects and half the cleaning time [Improvement case]

Zero defects and half the cleaning time [Improvement case]

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last updated:May 29, 2025

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About the flux cleaning of high-performance control boards! Introducing cleaning know-how.

In the flux cleaning of high-performance control boards, we adopted an organic solvent-based cleaning agent combined with a jet flow method. While this method was able to clean the exposed surfaces of the boards, it could not completely clean the underside of components with a standoff of less than 20μm, resulting in defects where the required performance was not achieved. This page introduces the method that solved this issue. *For more details, please refer to the related links. *The PDF document is a technical material that explains cleaning technology for advanced electronic components.

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【改善事例】不良がゼロ&洗浄時間が半分に.png

Zero defects and half the cleaning time [Improvement case]

【改善事例】不良がゼロ&洗浄時間が半分に.png
【改善事例】不良がゼロ&洗浄時間が半分に.png
  • Related Link - https://www.zestron.com/jp/know-how/case-study-vig…
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basic information

*For detailed information, please refer to the related link. *The PDF document is a technical material that explains cleaning technology for advanced electronic components.

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*You can view the detailed information via the related link. *The PDF document is a technical material that explains cleaning technology for advanced electronic components.

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Cleaning Technology for Advanced Electronic Components: Mechanisms and Evaluation Methods for Residual Contamination [Materials]

Cleaning Technology for Advanced Electronic Components: Mechanisms and Evaluation Methods for Residual Contamination [Materials]

TECHNICAL
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Zestron is a global standard "flux cleaning agent manufacturer" based in Germany, with eight locations worldwide. Our cleaning agents are primarily environmentally friendly water-based cleaners that achieve a balance between cleaning performance and safety, while also enabling the reduction of organic solvents, VOCs, and overall usage to lower costs. At our technical center in Kanagawa, customers can choose from inline and batch-type spray cleaning equipment, as well as jet and ultrasonic devices, tailored to their needs, allowing them to test work cleaning under conditions equivalent to those in production environments. In parallel with the cleaning tests, we analyze cleanliness at our analysis center. Utilizing digital microscopes, FT-IR, ion chromatography, and SEM-EDX/EDS, we can detect flux residues that are often overlooked by visual inspection. After the tests are completed, our engineers will provide a technical report detailing recommended processes. *We generally offer support for cleaning process issues free of charge. If you have any requests or challenges related to flux cleaning, please feel free to contact us.

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