Case study of automated visual inspection: Example of condition inspection for the outer circumference of cylindrical components.
Image Processing Appearance Inspection System "iVision"
Introduction of an automated visual inspection case for side inspection of cylindrical components using a rotating jig.
Regarding the inspection of scratches and dents that occur on the side of cylindrical components, would you consider switching from "visual inspection" to "automated inspection using a camera"? We would like to introduce a case study of an inspection device that performs inspections of the entire side by setting the workpiece on a rotating jig and rotating it. By using a rotating jig, it becomes possible to automate the visual inspection that a person would typically perform by manually rotating the workpiece. 【Features of this system】 ■ Realization of an inspection device that can check the entire side of cylindrical components by using a rotating jig ■ Capable of accommodating various cylindrical components ■ The device can be modified based on the inspection requirements *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any such issues?" - There may be cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are concerned about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for full customization, enabling us to deliver according to your needs. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary greatly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Inspection device using rotating fixtures 【Case Studies】 ■Inspection of cylindrical components such as cans ■Inspection of components such as plastic bottles *For more details, please refer to the PDF document or feel free to contact us.
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◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)