[Processing Example] High-efficiency and stable processing of deep pocket machining with MQX.
Excellent chip discharge performance! Reduced wear and significantly improved lifespan.
We would like to introduce a case where our "QM Max" has enabled stable and efficient deep pocket machining. The customer's challenge was that due to unstable machining, chatter occurred during pocket machining when exceeding 30mm with the current product, and there was rapid wear during deep cutting, resulting in a short insert lifespan. Therefore, we achieved stable and efficient pocket milling with the "QM Max - MQX type." Its excellent chip evacuation properties prevented jamming during pocket machining and contributed to reducing cracking. [Case Summary (Partial)] ■ Workpiece: Test piece (unstable work) ■ Material: Alloy tool steel (SKD61 30HRC) ■ Challenges: - Chatter occurred during pocket machining when exceeding 30mm due to unstable machining. - Rapid wear during deep cutting resulted in a short insert lifespan. *For more details, please refer to the related links or feel free to contact us.
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【Other Case Summary (Partial)】 ■Solution: High-efficiency and stable pocket milling processing with "QM Max MQX type" ■Improvement Results - Suppressed chatter occurrence even in deep pocket machining of unstable workpieces - Significantly improved tool life with less wear compared to existing products - Excellent chip evacuation, leading to no jamming and reduced cracking even in pocket machining *For more details, please refer to the related links or feel free to contact us.
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Since our founding in 1938, we have recognized the potential of cemented carbide in industry and have independently pioneered innovations in cemented carbide tools and the evolution of processing. Based on the powder metallurgy technology cultivated in cemented carbide manufacturing, we have successively introduced innovative technologies to the market, including the world's first practical application of conventional cermet chips, the development of ball end mills and drills with spiral cutting edges, and end mills with twisted cutting edges. In recent years, we have created highly original new technologies in various fields, such as diamond and cemented carbide integrated sintered products, cemented carbide for irregular gear forming molds, and tool materials made from rare metal-reduced alloys, which we sell worldwide. In addition to developing materials and products, we consistently conduct in-house production from the preparation of raw powders, ensuring stable high-quality products, which we believe has earned us the trust of our customers. Today, there are very few products in the world that do not undergo machining processes such as cutting or plastic processing. Even in the realm of advanced science, the advancement of processing technology is essential for practical application and industrialization. In this era of global competition, we will challenge new fields without being bound by convention, adhering to the philosophy that "management is creation" and "richly creative technology development" to contribute to the world.
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