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  6. [Processing Example] Achieved improved machining surface accuracy and seven times longer lifespan.

[Processing Example] Achieved improved machining surface accuracy and seven times longer lifespan.

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last updated:Apr 23, 2024

ダイジェット工業
ダイジェット工業
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Use of stubborn determination! A case where even with a long protrusion, fear was significantly suppressed.

We would like to introduce a case where our "SIC-EVO" achieved improved machining surface accuracy and a sevenfold increase in tool life, even for long overhang side machining of SS materials. The customer's challenge was that the overhang was long at 200mm (gauge length 400mm), leading to chatter and poor machining surface accuracy, as well as insert wear during single workpiece machining, resulting in poor tool life. To address this, we realized improved machining surface accuracy and extended insert life with the "SIC-EVO SSV type." Even with a long overhang, we significantly suppressed chatter through steadfast usage. [Case Overview (Partial)] ■Workpiece: Vehicle parts ■Material: Carbon steel (SS400) ■Challenges - Poor machining surface accuracy - Poor tool life *For more details, please refer to the related links or feel free to contact us.

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[Processing Example] Achieved improved machining surface accuracy and seven times longer lifespan.

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【Other Case Summary】 ■Solution: Achieved improved machining surface accuracy and extended insert life with "SIC-EVO SSV type" ■Improvement Results - Significantly suppressed chatter even with long overhang using stubborn and steadfast methods - As a result, improved machining surface accuracy and achieved approximately 7 times longer insert life *For more details, please refer to the related links or feel free to contact us.

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ダイジェット工業

ダイジェット工業

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Since our founding in 1938, we have recognized the potential of cemented carbide in industry and have independently pioneered innovations in cemented carbide tools and the evolution of processing. Based on the powder metallurgy technology cultivated in cemented carbide manufacturing, we have successively introduced innovative technologies to the market, including the world's first practical application of conventional cermet chips, the development of ball end mills and drills with spiral cutting edges, and end mills with twisted cutting edges. In recent years, we have created highly original new technologies in various fields, such as diamond and cemented carbide integrated sintered products, cemented carbide for irregular gear forming molds, and tool materials made from rare metal-reduced alloys, which we sell worldwide. In addition to developing materials and products, we consistently conduct in-house production from the preparation of raw powders, ensuring stable high-quality products, which we believe has earned us the trust of our customers. Today, there are very few products in the world that do not undergo machining processes such as cutting or plastic processing. Even in the realm of advanced science, the advancement of processing technology is essential for practical application and industrialization. In this era of global competition, we will challenge new fields without being bound by convention, adhering to the philosophy that "management is creation" and "richly creative technology development" to contribute to the world.

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