The machine's load meter value is low, and there are no chippings! A case that achieved long life and stable processing.
We would like to introduce a case where our "Shoulder 6" achieved long tool life and stable machining even with increased cutting depth in groove machining of FCD500. The customer's challenge was that the current tool could not increase the cutting depth, resulting in low efficiency. With our product, we increased the cutting amount (ap) to 6mm for groove machining, which resulted in low and stable machine load meter values. The wear on the insert was minimal, and there were no chipping issues, leading to a long tool life. [Case Overview (Partial)] ■ Workpiece: Machine parts ■ Material: Ductile cast iron (FCD500) ■ Challenge: Unable to increase cutting depth with the current tool, resulting in low efficiency ■ Solution: Improvement with "Shoulder 6 EXSIX type" *For more details, please refer to the related links or feel free to contact us.
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【Other Case Summary】 ■ Improvement Results - Increased the cutting depth (ap) to 6mm and performed groove processing, achieving low and stable machine load meter values. - Completed processing of 8 workpieces with minimal insert wear and no chipping, resulting in a long lifespan. *For more details, please refer to the related links or feel free to contact us.
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For more details, please refer to the related links or feel free to contact us.
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Since our founding in 1938, we have recognized the potential of cemented carbide in industry and have independently pioneered innovations in cemented carbide tools and the evolution of processing. Based on the powder metallurgy technology cultivated in cemented carbide manufacturing, we have successively introduced innovative technologies to the market, including the world's first practical application of conventional cermet chips, the development of ball end mills and drills with spiral cutting edges, and end mills with twisted cutting edges. In recent years, we have created highly original new technologies in various fields, such as diamond and cemented carbide integrated sintered products, cemented carbide for irregular gear forming molds, and tool materials made from rare metal-reduced alloys, which we sell worldwide. In addition to developing materials and products, we consistently conduct in-house production from the preparation of raw powders, ensuring stable high-quality products, which we believe has earned us the trust of our customers. Today, there are very few products in the world that do not undergo machining processes such as cutting or plastic processing. Even in the realm of advanced science, the advancement of processing technology is essential for practical application and industrialization. In this era of global competition, we will challenge new fields without being bound by convention, adhering to the philosophy that "management is creation" and "richly creative technology development" to contribute to the world.
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