A case where defects were reduced with a spray cooling system, achieving annual savings of approximately 5.6 million yen!
We would like to introduce a case study of the implementation of a "spray cooling system" at a factory that manufactures cast iron products from recycled materials. The company needed to effectively cool cast iron pipes from 177°C to 38°C after immersing pipes in heated asphalt. However, surface defects were likely to occur, leading to frequent returns and complaints. The cooling system dramatically improved productivity. Cooling efficiency also increased, significantly reducing surface defects on the pipes caused by cooling troubles. [Case Overview] ■Challenges - Surface defects were likely to occur, leading to frequent returns and complaints. - Blistering occurred in the asphalt coating. - Large pipes had to be manually rotated to prevent liquid asphalt from solidifying in an uneven state. - The manual workload was significant, resulting in high labor costs. *For more details, please refer to the PDF document or feel free to contact us.
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**Effects** - Dramatic improvement in productivity and enhanced cooling efficiency - Significant reduction in defects on pipe surfaces due to cooling-related issues - Approximately 5.6 million yen reduction in reprocessing costs and manual labor expenses *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Spraying Systems, a global brand of spray nozzles, offers a variety of nozzles tailored to different applications based on a track record of over 90,000 items. - Please feel free to consult us about spray technology, including spray nozzles, humidifiers, cleaning machines, coating devices, dust prevention, cooling, and lubrication. - We have established "Technical Test Rooms" at five locations nationwide. By physically handling the nozzles and conducting spray tests under various conditions, you can select the spray nozzle that truly meets your needs. - We offer over 20,000 standard products, providing the optimal nozzles for applications across all industries. - We also accept orders for custom specifications and system design and construction, starting from one unit. - ISO 9001 and ISO 14001 certified (Yokaichiba Factory). - Application examples: jet cleaning, high-pressure cleaning, spraying, watering, humidifying, coating, etching, developing, water film thin film, static electricity prevention, humidity control, dust prevention, dust suppression, peeling, wastewater treatment, defoaming, deodorizing, adhesives, release agents, scale removal, surface treatment, rust prevention, ear cutting, cutting, molding, cultivation, pre-treatment for painting, air blowing, oiling, reactions, granulation, fire prevention, cooling. For inquiries about spraying nozzles, please contact us here.
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