Case Study: Visualization of Production Processes and Information Sharing through Dashboards
Visualize KPIs such as production process, equipment operating status, and defect rates on a dashboard. Achieve data-driven decision-making and smooth information sharing.
Related Products: MainGATE/PPA MainGATE/PPA enables real-time understanding and management of operational information related to product manufacturing, achieving "visualization" of manufacturing information across various levels from the shop floor to the factory, and from managers to executives. Additionally, it can be used to analyze the causal relationship between manufacturing parameters and actual data on a lot-by-lot basis. In the facility maintenance department, it allows for monitoring energy usage at the factory, line, and equipment levels, and can also be utilized as integrated energy management.
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basic information
Case study of the implementation of a visualization system using dashboards in the chemical manufacturing industry (textiles). The company faced challenges such as the personalization of tasks and a lack of information sharing in production processes and quality control. To address these issues, a system was established to visualize various data, including equipment operating status, on a dashboard, enabling information sharing and rapid decision-making based on data.
Applications/Examples of results
Industry of Implementation: Chemical Industry (Textiles) Implemented Product: MainGATE/PPA [Challenges Before Implementation] - The switching of dancer rollers was conducted using DCS performance data, but the timing was not clearly defined, and it was necessary to calculate the switching timing based on the progress of the process. - Management of loss amounts, defect rates, and inventory trends was left to the site, and was not properly managed or shared. [Effects After Implementation] - Promotion of Information Sharing: The necessary information for progress confirmation at each stage, such as "switching timing, instruction information, performance aggregation, and planned inventory," was visualized on a dashboard, enabling rapid decision-making. - Strengthening of Quality Management: By visualizing loss amounts and defect rates, as well as being able to grasp inventory data, it became possible to consider specific improvement measures for enhancing productivity and quality.
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Case Study: Visualization of Production Processes and Information Sharing through Dashboards
Current Status and Challenges of DX (Digital Transformation) in Production Management in the Food Manufacturing Industry
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Providing solutions for various plants and factories such as food, chemicals, oil and gas pipelines, paper and pulp, and cleaning facilities. Our measurement and control systems have over 40 years of history since the launch of the first distributed control system in 1975. Based on our track record, we propose systems and solutions to support the latest technologies, IoT utilization, and the development of smart factories. - Steam generation heat pumps / waste heat utilization / visualization of thermal energy - Clamp-on steam flow meters / flow meters / flow sensors / thermal balance analysis - Industrial furnaces / electric furnaces / high-frequency induction furnaces / IGBT power supplies - Gas analyzers / gas measurement devices / gas analysis sensors - Predictive maintenance / anomaly detection maintenance / preventive maintenance / maintenance and prevention systems / smart security - Smart factory - MES / DCS / SCADA / edge controllers - EMS / energy management systems / visualization of energy - Smart glasses / remote work support systems - Multivariate analysis / MSPC - Engineering tools