Fully automatic ultrasonic barrel deburring, polishing, cleaning, and drying device.
VEGA-DBR/DBUR-20-14-2400
A powerful ultrasonic system that automatically performs deburring, polishing, cleaning, and drying. The world's one and only polishing device.
No media is used. Only water and ultrasound are utilized. If rust is a concern, water with rust inhibitors or hydrocarbon-based solvents can be used. Coolant liquid is also applicable. The basic medium is water. When a rotating basket is placed on the entrance conveyor, it comes out dry from the exit conveyor. It is literally fully automatic. The target workpieces are placed in a hexagonal rotating basket, and powerful ultrasound is applied while rotating to remove burrs. The workpieces are polished, burrs are removed, and they are cleaned through the positive and negative shock forces generated by vibrations and ultrasound, which exceed 20,000 times per second, creating cavities (micro vacuum nuclei). Processing of 100 to several thousand pieces at a time is possible. You will be freed from the heavy labor of existing barrel polishing. There will be no need to secure personnel. Since there is no media, most of the work becomes light labor. Separation by sieving is unnecessary. Cleaning is not required. Drying is also easy. Labor costs can be significantly reduced. Costs decrease significantly, and quality stabilizes. This is a revolutionary new technology for barrel polishing. *At the customer's request, the automation of loading and unloading workpieces from the hexagonal rotating basket can also be implemented. A patent is pending. It is the dream of complete! automatic polishing. Please contact us.
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basic information
Fully automatic ultrasonic barrel deburring, polishing, cleaning, and drying device VEGA-DBR/DBUR-20-14-2400 Hexagonal rotating basket shape Φ300mm, length 400mm, 8 units 1st tank, 2nd tank ultrasonic deburring polishing cleaning tank Ultrasonic oscillator 1φ200V 2400W Frequency 20-280kHz simultaneous multiple waves Output density 2W/cm² 3rd tank, 4th tank drying tank Equipped with entrance and exit conveyor.
Price range
P7
Delivery Time
Applications/Examples of results
Precision small electronic components represented by metals, plastics, ceramics (capacitors), semiconductor components, medical parts, EV automotive parts, communication equipment parts, mechanical elements such as springs and bearing retainers. We have a track record of producing from 100 to tens of thousands of units at a time. We are particularly active in deburring complex high-performance plastics like PPS.
Company information
We are a manufacturer of ultrasonic deburring and cleaning equipment for metals, ceramics, plastics, and their composite materials, recognized as a world leader. In addition to ultrasonic deburring and cleaning, we have developed and commercialized ultrasonic barrel polishing equipment that can deburr and polish using only water. Furthermore, we have also commercialized and delivered ultrasonic high-speed etching and ultrasonic electric field cleaning. We are a manufacturer of ultrasonic cleaning equipment with absolute confidence in powerful cleaning. We have begun deliveries not only in Japan and Asia but also in the United States and the EU. We manufacture and sell ultrasonic deburring equipment for various precision parts, ranging from extremely small precision components that are difficult to see with the naked eye to engine blocks, transmissions, valve bodies, and more. *For engineers who may not yet be familiar with ultrasonic deburring equipment, we are conducting a free Zoom seminar on "Promoting and Introducing Ultrasonic Deburring Equipment." Please feel free to contact us.