[Improvement Case] Work efficiency improvement up to the winding end terminal cutting process.
Systematizing the product discharge! Introducing a case that significantly improved work efficiency.
We would like to introduce a case study on improving work efficiency up to the terminal cutting process after winding. Typically, in the case of hollow coils, to cut the specified terminal length after winding, the operator uses a jig to perform the subsequent process. By systematizing the movement of the air nipper to the specified coil terminal and cutting it to the designated terminal length, we significantly improved work efficiency up to the product discharge. 【Case Overview】 ■ Effects - Increased production capacity - Prevention of variability due to manual work - Reduction of man-hours ■ Challenges - Limited to specific product shapes *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
Examples of coil applications: Voice Coil Motors (VCM), solenoids, solenoid valves, electromagnetic valves, various sensors (eddy current displacement sensors, eddy current sensors, magnetic sensors, magnetic induction sensors), digital cameras, smartphones, smartwatches, generators, medical devices, home appliances, vending machines, water heaters, drink dispensers, RFID, wireless chargers, antennas, transponders, laser processing machines, magnetic reversal displays, record cartridges, car audio, semiconductor manufacturing equipment, gas masks, clocks, wristwatches, CD/DVD pickups, relays, various motors (linear motors, vibration motors), industrial machinery (robots, conveyor equipment), etc. Types of coils handled: Air core coils, bobbin coils, coil assemblies, etc. Types of winding that can be accommodated: Aligned windings, alpha windings, bifilar windings, etc.
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Download All Catalogs![[Company Introduction] Pronex Co., Ltd.](https://image.mono.ipros.com/public/catalog/image/01/0f5/666101/IPROS55198449231760520928.jpeg?w=120&h=170)
Company information
Pronex Co., Ltd. has a manufacturing base in Thailand, where many companies are expanding, and has established a system to supply products worldwide, primarily in Asia. **Strengths of Pronex** - **Development Capability of Winding Machines and Jigs** Our company has developed its own air-core coil winding machine, capable of handling various types of wires, including round wires with conductor diameters from φ0.02 to φ0.90, stranded wires (Litz wires), and flat wires. To solve our customers' challenges, our factory in Thailand conducts various technical verifications of coils daily. - **Stable Quality** With over 30 years of experience in coil manufacturing, we implement various measures to meet the different quality requirements for each product based on that experience. Additionally, our factory in Thailand has obtained certifications such as ISO9001, ISO14001, and IATF16949, and is continuously working to improve quality performance. - **Flexible Production System** We build a production system tailored to customer needs, ranging from a few development prototypes to mass production of several million units per month. The factory in Thailand has ample space and can accommodate isolated dedicated areas and clean rooms for confidentiality.