Visualizing the factory's power consumption enables efficient feedback and overall sharing of energy-saving activities. This promotes energy conservation and CO2 reduction in the factory.
Case study of the introduction of a power visualization system in a factory. Company A in the food manufacturing industry needed to quantitatively understand the electricity consumption of its factory to promote CO2 emission reduction and energy-saving measures. This time, an energy visualization system was implemented targeting four substations. As a result, it enabled the visualization of electricity consumption, information sharing, and feedback on energy-saving activities, making it possible to promote energy savings and reduce CO2 emissions in the factory.
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Related: Energy Management System (EMS) for Food Factories Do you have any issues or challenges regarding energy conservation and energy efficiency improvement in your food factory? Fujielectric's EMS promotes energy conservation through "visualization," "understanding," and "optimization" of energy use, and by utilizing the know-how gained from realizing the smart transformation of our own factories, we propose the optimal energy environment.
Applications/Examples of results
[Challenges Before Implementation] - The amount of electricity used at each substation and the consumption by time period were not understood. - It was difficult to measure the effectiveness of energy-saving activities. - There were factories with refrigeration units, and there were challenges regarding power interruption times for visualization. [Effects of Implementation] - It became easy to understand electricity usage by time period and equipment. - It became possible to quantitatively measure the effectiveness of energy-saving activities, allowing for energy-saving initiatives based on specific feedback.
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Case Study: Visualization of Power Consumption in Factories
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Providing solutions for various plants and factories such as food, chemicals, oil and gas pipelines, paper and pulp, and cleaning facilities. Our measurement and control systems have over 40 years of history since the launch of the first distributed control system in 1975. Based on our track record, we propose systems and solutions to support the latest technologies, IoT utilization, and the development of smart factories. - Steam generation heat pumps / waste heat utilization / visualization of thermal energy - Clamp-on steam flow meters / flow meters / flow sensors / thermal balance analysis - Industrial furnaces / electric furnaces / high-frequency induction furnaces / IGBT power supplies - Gas analyzers / gas measurement devices / gas analysis sensors - Predictive maintenance / anomaly detection maintenance / preventive maintenance / maintenance and prevention systems / smart security - Smart factory - MES / DCS / SCADA / edge controllers - EMS / energy management systems / visualization of energy - Smart glasses / remote work support systems - Multivariate analysis / MSPC - Engineering tools