Count plastic parts with AI!
Counting parts is a common inquiry, and this time it involves a plastic parts manufacturer. We feel that the demand for inspection automation due to labor shortages is increasing year by year. We conducted inspections using a software called DeepSky, which utilizes AI (Deep Learning). By training the software on the areas we want to detect, it adjusts its own settings and learns to recognize them. Upon verifying the samples we received, we found that counting was possible. However, for samples without specified trays, when they were in close contact or overlapping, we were able to validate the inspection items by making adjustments. Regarding inspection cycle time, the EasyInspector we submitted previously has a shorter cycle. However, since counting items not placed in trays is difficult to determine, we decided to validate this time using DeepSky. The inspection cycle time with DeepSky depends on PC specifications, but it is approximately 0.3 seconds per image (1 inspection). With DeepSky, you can utilize higher-level software that supports counting on conveyors. It is designed to accommodate various types of counting.
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【Software and Equipment Used】 Software Used: Deepsky Field of View: 400 x 300mm Minimum Size of Inspection Target: 2mm Number of Inspection Points: 24 Camera Resolution: 1.3 Megapixels Lens Focal Length: 6mm Distance Between Lens and Product: 300mm Lighting: Indoor Fluorescent Light
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.