We will verify the printing defects using AI image inspection software!
We received an inquiry from a company that produces labels and POP materials, and we will verify the printing defects. First, we asked them to visit our company for an explanation of our inspection software, leading to a simplified verification process. Our company also accommodates web meetings for those who cannot visit in person. To prevent the work's backing from lifting and affecting the inspection, we pressed down on it with a transparent glass plate while taking photos. If we took photos with the backing still lifted, we detected many discrepancies compared to the master. We covered the "comma" in the print with black to eliminate it and used the "comparison with master" feature of EasyInspector when it reappeared for verification. As a result, we were able to detect the comma. Since the detected value was less than 10 pixels, which is very small, if we want to detect such defects, we need to be careful about the position of the sample when placing it (to minimize misalignment) and avoid detecting discrepancies due to changes in lighting.
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**Software and Equipment Used** Software: EasyInspector (formerly EasyInspector) Field of View: Approximately 165 x 124 mm Minimum Size of Inspection Target: 1 mm Number of Inspection Points: 1 Camera Resolution: 5 Megapixels Lens Focal Length: 8 mm Distance Between Lens and Product: Approximately 240 mm Lighting: Two linear fluorescent lamps Distance Between Lighting and Inspection Item: Illuminated from approximately 100 mm above Current 'EasyInspector2' color package can be used for inspection with comparison to the master image.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.