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  6. [AI Image Inspection Case] Determining Gear Chipping

[AI Image Inspection Case] Determining Gear Chipping

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last updated:Nov 05, 2024

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The AI image inspection software will determine the chipping of gears!

We received an inspection request from a manufacturer of production equipment. The inspection is for determining the chipping of a metal product, specifically a "gear." They sent us images of 20 defective items and 5 acceptable items. For some workpieces that are difficult to send as samples, verification can sometimes be done through photographs. 【Inspection Settings and Results】 Using DeepSky's inspection function, we were able to accurately determine the chipping of the metal workpiece (gear). The process of setting up the areas to be detected by enclosing them in rectangles is called annotation; in this case, we only enclosed the defective parts for training. The images show the detection frames. The numbers indicate the AI's confidence level percentage (number of recognition points). If the number of recognition points is low or if there are misjudgments, further training can be conducted. DeepSky, released in 2020, is easy to set up, does not require fixed positioning, can detect various types of defects in shapes, and is particularly good at detecting defects in shiny workpieces like metal products. We have reported numerous evaluations of metal product inspections. 【Software Used】 Software Used: DeepSky Learning Version Number of Inspection Points: 1 (detecting defects from the entire screen)

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[AI Image Inspection Case] Determining Gear Chipping

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AI appearance inspection software "DeepSky"

AI appearance inspection software "DeepSky"

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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.

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