[Consultation Case] Achieving Energy Savings through Improved Heat Transfer Rate of Air Heaters
A case where the heat transfer rate improved, resulting in a 15% enhancement in heat exchange rate and achieving energy savings.
Here is a case study where we proposed "Kurita Dropwise Technology" to a steel manufacturing plant. In the company's continuous hot-dip galvanizing line, there is an air heater that uses steam heating during the drying process after galvanizing, consuming a large amount of steam. They consulted us to find a way to reduce steam consumption for energy savings. By applying this technology, the heat transfer rate of the heat exchanger inside the drying air heater improved, leading to a 15% reduction in steam consumption. [Case Summary (Partial)] ■ Consultation Content - They wanted to improve operations in the continuous hot-dip galvanizing line. ■ Solution - Application of Kurita Dropwise Technology to impart water-repellent properties to the metal surface and suppress water film formation. *For more details, please download the PDF or feel free to contact us.
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【Results of Consultation】 - Led to energy savings and reduction of CO2 emissions. - Improved heat transfer rate of the heat exchanger inside the drying air heater, resulting in a 15% improvement in heat exchange efficiency and achieving energy savings. - The improvement in heat exchange efficiency led to a 15% reduction in steam consumption. - Improved drying resulted in better product yield, generating a profit of 4 million yen per year. *For more details, please download the PDF or feel free to contact us.
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