We measure the dimensions of precision plastic extruded products such as automotive parts!
A housing material manufacturer is considering our inspection software for product management of precision plastic extrusions, such as automotive parts, and has made an inquiry. 【Inspection Settings and Results】 By using the "Dimension Angle Inspection" feature of EasyInspector, we were able to measure 22 points in 0.53 seconds. For a 5-megapixel camera (with a horizontal field of view of approximately 80mm): Since the horizontal resolution is 2592 pixels, the size of 1 pixel is "80÷2592=0.0308…mm." This results in a rough inspection with increments of about 0.0308mm, but as mentioned above, judgments were possible. For a 20-megapixel camera (with a horizontal field of view of approximately 80mm): Since the horizontal resolution is 5496 pixels, the size of 1 pixel is "80÷5496=0.0145…mm." This allows for detection with double the precision compared to the 5-megapixel camera with increments of about 0.0145mm, but even with 20 megapixels, the inspection remains rough.
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【Software and Equipment Used】 Software Used: EasyInspector710 (formerly EasyInspector) Field of View: Approximately 70 x 53 mm Minimum Size of Inspection Target: 0.2 mm Number of Inspection Points: 22 Camera Resolution: 5 million pixels Lens Focal Length: 12 mm Distance Between Lens and Product: 160 mm Lighting: Backlight Distance Between Lighting and Inspection Item: Directly below the inspection item Current 'EasyInspector2' MS (MeaSure) package can perform inspections for [Position and Width Measurement] [Angle Measurement].
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.