Improvement of pre-treatment for plating and heat treatment! [Organic solvents] [Degreasing cleaning]
De-fatting cleaning service
Improvement of plating and heat treatment defects through solvent degreasing pretreatment! [Degreasing cleaning with specialized equipment] [Handwork by craftsmen]
【Shinohara Industries' Degreasing Cleaning Service: Here's What Sets Us Apart from Other Companies】 - The strongest degreasing power is said to come from degreasing with 【organic solvents】. - Since it is not an automatic cleaning machine, it is less likely to cause problems such as bending or deformation. - Handcrafted by skilled artisans with over 60 years of degreasing technology. - Clean facilities that consider the working environment of operators, with soil contamination measures and recovery systems. 【Introduction】 Degreasing cleaning is an essential process as a pre-treatment for precision parts and plating processing. Currently, the mainstream methods are hydrocarbon cleaning (petroleum-based), water-based alkaline electrolytic degreasing, and surfactants. However, there are issues where uneven cleaning and poor drying can occur depending on the product. As a countermeasure, cleaning with 【organic solvents】, which has been used for a long time, is very effective. It has high degreasing power, allowing the liquid to penetrate deep into thinly shaped stamped products, thus preventing defects in subsequent plating processes and uneven cleaning. With over 60 years of experience in precision press parts processing, Shinohara Industries, known for domestic production and Japanese quality, has adopted "organic solvent cleaning" as a result of trial and error. If you are facing issues with your current degreasing process or if your degreasing partner has gone out of business, please feel free to reach out to us.
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basic information
- Toho Steel Manufacturing Open-Type Degreasing Cleaning Machine (Three-Stage Cleaning System) - Organic Solvent Degreasing Cleaning - Basket-Type Cleaning Φ300mm Size <Common Precautions> - Materials that are prone to discoloration (such as copper) may undergo discoloration due to heating; however, if the next process is plating, it will not affect functionality. - The cleaning solution volatilizes due to drying, so it will not remain on the metal surface. Even if it does remain, it will volatilize when exposed to air.
Price information
One set: 8,000 yen to 30,000 yen (shipping not included) <Notes> - This is a guideline for the minimum price assuming small lot prototypes. - The calculation will be made after conducting a de-fat evaluation test and receiving a passing result. - Prices may vary depending on the product lot, oil conditions, and the necessity of inspections. - For more details, please request a quote from our company.
Price range
P2
Delivery Time
※Please contact us. *It depends on the operating status of our degreasing and cleaning line.
Applications/Examples of results
We have resolved issues like the following through our organic solvent degreasing cleaning process: 1) Problems with precision pressed products such as eyelet processing and deep drawing, where oil remains in the pocket area causing plating defects. 2) Problems with plating defects due to insufficient degreasing of the tapping screw area. 3) Issues with surface characteristics due to insufficient degreasing before heat treatment.
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Shinohara Industries is a company that specializes in metal press processing using molds, particularly in the precision and thin plate processing sector, primarily involved in the consumer electronics field. Although we operate behind the scenes and are not visible to the public, our "components" have supported everyone's daily lives. Moreover, our reach is expanding beyond consumer products to include automotive and industrial components. Recently, there has been an increase in stories about the closure of similar businesses. To overcome this crisis, we have taken on the molds of other companies that have gone out of business as part of our reverse engineering business, continuing production and supporting our customers. We operate solely from domestic bases and provide domestically produced, made-in-Japan component products. As your partner in creating quality components, please feel free to consult us if you have any concerns.