We will conduct an inspection to distinguish between "R" and "L" before the automotive products are installed!
We received feedback from an automobile manufacturer regarding issues with the left and right wheel pins being incorrectly installed. This time, we are considering an inspection method to distinguish between "R" and "L" before the parts are installed in the automobile products. The orientation of the bolt markings is inconsistent, and we are exploring the possibility of checking them while they are aligned on the parts feeder. 【Inspection Setup and Results】 By using the "Comparison with Master Image" feature of EasyInspector, we were able to determine the left and right bolts. We attempted to identify them using the R and L markings, but detection was not successful due to reflections. Therefore, in this verification, we reported that by inspecting the orientation of the threaded part of the bolt, we could successfully distinguish between the R and L bolts in a well-aligned situation on the parts feeder in 0.36 seconds.
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**Software and Equipment Used** Software: EasyInspector310 (formerly EasyInspector) Field of View: 10 x 30mm Minimum Size of Inspection Target: 2mm Number of Inspection Points: 1 Camera Resolution: 3 million pixels Lens Focal Length: 12mm Distance Between Lens and Product: 300mm Lighting: Directly illuminated from above with linear fluorescent lights *Unlike at the time of testing, deep learning-based inspection is now available. With the AI features of EasyInspector2, DeepSky can provide stable judgments even for inspection targets that have metallic glare or are upside down.*
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.