We will detect the bolt tightening positions at two locations and conduct a check to see if the bolts have been tightened more than twice.
At the request of a torque equipment manufacturer, we inspected the feasibility of confirming the positions for tightening bolts. The term "torque" generally refers to "twisting moment" or "rotational moment." There was a request to use a 180-degree web camera, and the camera was sent along with the sample product. The tightness of bolts is considered important across various industries. We hope to contribute to safer product shipments by utilizing image inspection. 【Inspection Settings and Results】 By using EasyInspector's "Color Comparison Inspection and Presence of Specified Color Inspection" function, we were able to detect the tightening positions of two bolts and check whether the bolts had been tightened more than twice. The bolts at the corners were detected by identifying the characteristic colors at each position, allowing us to specify which part was the torque wrench tightening position. To identify the bolt positions located at the top, bottom, left, and right, changes and additions to the inspection conditions are necessary. Additional software or similar tools are required to identify the current bolt positions based on the combinations of pass/fail judgment results.
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【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: 180 degrees Minimum Size of Inspection Target: 2mm Number of Inspection Points: 2 locations Camera Resolution: Customer-specified camera Lens Focal Length: Not applicable for webcam Distance Between Lens and Product: Not recorded Lighting: Indoor lighting Current 'EasyInspector2' color package can be inspected with or without specified colors.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.