Coolant concentration adjustment device "Coolant Controller" *Patent pending
FCM10 type
The "coolant controller" not only automatically dilutes and supplies coolant but also achieves the automation of coolant concentration management, which has been difficult until now.
Our company has been working on a fully automated system for supplying coolant fluid that is diluted to a stable concentration. In addition to addressing the issue of "liquid volume management," which is a challenge that needs to be solved in the machining field, we have also tackled "concentration management" and "pH monitoring," resulting in the completion of a high-performance and compact "Coolant Controller." The "Coolant Controller" not only incorporates the know-how we have accumulated so far but also realizes the automation of coolant concentration adjustment, which has been difficult until now. By installing the "Coolant Controller," the coolant is constantly corrected to the set concentration, allowing for machining with a stable concentration of coolant, thereby aiming for improved quality. Additionally, the results of the concentration adjustments are logged in numerical form, enabling not only the verification of concentration measurement history but also the numerical management of the coolant. Furthermore, by adding an optional pH monitoring function, it becomes possible to assess the degradation level of the coolant.
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basic information
Function 1: Automates the process from dilution to replenishment to maintain a constant liquid level. It also significantly reduces non-productive work time. Function 2: Corrects changes in coolant concentration to keep it constant. Additionally, it can display the history of concentration measurement results numerically. Function 3: Monitors pH to assess the degree of coolant degradation (optional). Model: FCM10 Number of supply connections: 1 unit Dimensions: W600×D500×H1631 (excluding signal tower) Product weight: Approximately 200kg Power supply: Three-phase 200V 20A Main materials in contact with liquid: SPC steel plate Dilution concentration: 0.5–10% Concentration adjustment method: Determined by the volumetric ratio of precise measurements of concentrate and water Dilution liquid supply capacity: 10L/4min (cycle) Concentrate suction method: Pump suction from a pail or a drum Liquid level sensor: Pulse-type sensor
Price information
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Applications/Examples of results
While supplying coolant to a specific machine tool, we correct the changing concentration to maintain a constant liquid volume and a constant concentration. - Dilution and supply of coolant for machine tools (compatible with emulsion, soluble, and solution) - Dilution and supply of release agents for die casting machines - Dilution and supply of rust prevention liquids in forging processes In addition to our coolant concentration adjustment device "Coolant Controller FCM10," we also offer the "Fully Automatic Coolant Liquid Automatic Dilution Supply Device FKM," which can supply coolant to up to 20 machine tools. If you want to supply coolant throughout the entire processing site, we recommend the FKM model. If you wish to automate the supply for all machine tools and consider advanced concentration management for one machine tool performing precision processing, we can propose a combination of the Fully Automatic Coolant Liquid Automatic Dilution Supply Device FKM and the Coolant Concentration Adjustment Device "Coolant Controller." For more details on the Fully Automatic Coolant Liquid Automatic Dilution Supply Device FKM, please visit: http://chubu-cl.com/products/coolant/
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| Model number | overview |
|---|---|
| FCM10 Type |
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Company information
Chubu Clean Co., Ltd. is a company involved in all aspects from water production to treatment. 【1. Environmental Maintenance Business】= We provide various devices and services related to environmental machinery, such as automatic coolant liquid dilution supply systems, floating oil recovery systems, sludge recovery systems, filtration systems, wastewater treatment facilities for factories, and centrifuges, contributing to environmental improvement, automation, factory automation (FA), cost reduction, labor-saving, and space-saving. 【2. Industrial Chemicals Sales Business】= We engage in the sale and service of industrial chemicals, including the sale of toxic and hazardous substances, general industrial and pharmaceutical products, and high-pressure gases. 【3. Construction Business】= We carry out water supply construction, installation of water quality analysis equipment, as well as wastewater treatment equipment, drainage treatment facilities, and wastewater reduction, along with machinery maintenance. 【4. Lifestyle-related Business】= We also undertake renovations related to water areas such as kitchens, washrooms, baths, and toilets, as well as solar power generation.