From fatigue testing to manufacturing! A case study on solving various challenges of a large press machine that operates 150,000 times.
Here is an example of a request for the design of a thin plate spring to be installed in a large press machine. The shape and dimensions of the mounting part on the counterpart side were already determined, and it was necessary to decide on dimensions that could be mounted on that counterpart while also meeting the required load characteristics. A spring for fatigue testing was manufactured based on the dimensions determined from the load data of the prototype. The results met the client's required characteristics, and regarding lifespan, it cleared 150,000 cycles in the fatigue test. The sliding parts also showed effective lubrication, confirming the wear prevention effect. 【Client Data】 ■ Press machine manufacturer ■ Spring used: Plate spring ■ Duration: 3 months ■ Plate spring adopted for large press machine *For more details, please download the PDF or feel free to contact us.
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Tokai Spring Industry Co., Ltd. is a company that specializes in the design, manufacturing, and sales of custom-made metal springs, operating on a fully made-to-order production basis. We have high technical and development capabilities that support high-quality and high-difficulty springs, as well as a production system for a wide variety of small-batch manufacturing. Our fully custom-made production system allows us to create from a single piece, transforming customer requests into the form of "springs." If you have any inquiries, please feel free to contact us.