We determine the presence or absence of four grommets inside the connector to prevent the outflow of defective products!
We received an inquiry via email from an electronic component manufacturer considering automated visual inspection. They were experiencing issues with a workpiece that has a grommet inside the connector, making it difficult to determine by hand whether it has been inserted all the way to the back of the connector, leading to incidents of insufficiently inserted items being shipped to customers. We conducted a simple verification after receiving photos. 【Inspection Settings and Results】 By using the "Presence or Absence of Specified Color" function of EasyInspector, we were able to determine the presence or absence of the grommet in four locations. While it may also be possible to detect the plastic lock part and provide pass/fail judgment, detecting the crimp terminal (the silver part) would likely result in more stable inspection. As for the operational method, it is also possible to take photos from an angle for inspection; the inspection cycle time was 0.16 seconds. 【Software Used】 Software used: EasyInspector710 (formerly EasyInspector) The current 'EasyInspector2' color package can perform inspections with the "Presence or Absence of Specified Color" feature.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.