We will inspect the color change when treated with a copper-colored disc using AI image inspection software!
In the electronic components manufacturing process, there is a step where a copper-colored disc with a diameter of 300mm has an area of about 3mm on its outer circumference treated with a chemical solution, resulting in a color change. During this process, there were abnormalities where the chemical solution was not being dispensed properly, leading to untreated areas, as well as cases where the width that should have been treated was not processed correctly. As a solution, it was considered that using image processing software would allow for more accurate and quicker inspections than visual checks. 【Inspection Settings and Results】 Using the "Presence of Specified Color Inspection" function of EasyInspector's "Color Comparison Inspection," we checked whether the chemical solution was being dispensed correctly, and using the "Dimension Angle Inspection" function, we verified whether the width that should have been treated was processed correctly. The field of view captured about 1/4 of the disc, and since the difference between the copper color of the disc and the changed black color of the chemical solution was clear, we were able to conduct accurate inspections.
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【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: 170 x 220 mm Minimum Size of Inspection Target: 5 mm Number of Inspection Points: 1 Camera Resolution: 1.3 million pixels Lens Focal Length: 6 mm Distance Between Lens and Product: Approximately 200 mm Lighting: No record Current 'EasyInspector2' color package [Presence or Absence of Specified Color] Can be inspected with MS (MeaSure) package [Position and Width Measurement] [Angle Measurement].
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.