The AI image inspection software detects discoloration in resin-molded parts!
There have been incidents where resin-molded parts, such as automotive components, were shipped as defective products despite having discoloration or scratches, as they appeared almost identical. In an era where higher quality is demanded across various industries, we recommend automating inspections to ensure stable shipments, especially for defects that are difficult to detect through visual inspection. 【Inspection Settings and Results】 By illuminating at an appropriate angle, we were able to detect and assess the discolored areas. In this case, we set up 4 NG sample parts and captured a total of 12 annotated images by changing the angle. Detection in the environment is only possible for the curved surfaces shown in the images above. When inspecting other surfaces, it is necessary to change the lighting and camera position for imaging. 【Software and Equipment Used】 Software Used: DeepSky Learning Edition Field of View: Approximately 447 x 355 mm Minimum Size of Inspection Target: 2 mm Number of Inspection Points: 1 point covering the entire screen Camera Resolution: 1.3 million pixels Lens Focal Length: 6 mm Distance Between Lens and Product: Approximately 400 mm Lighting: Linear fluorescent lamp Distance Between Lighting and Inspection Item: Approximately 200 mm above
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.