30% reduction in mold costs and 25% reduction in product costs: A collection of case studies on cost reduction and weight reduction proposals.
Introducing detailed case studies of all 11 items! We select the appropriate construction methods to meet your needs, achieving high quality at low cost [materials available].
This document includes examples of manufacturing, primarily focusing on automotive suspension components, highlighting the benefits of forging such as cost reduction and weight savings. Our company has over 80 years of experience and expertise in manufacturing a wide variety of hot-forged products, including automotive parts, construction machinery parts, and industrial machinery parts. In the case studies, we present photos of the manufactured items along with customer challenges and our solutions. The focus is mainly on automotive parts and four-wheel drive switching components. The content is designed to be easy to reference, so please feel free to download and take a look. [Partial Content] ■ Forming complex groove shapes that are difficult to achieve with forging! Guaranteeing internal hardness of 15-25 HRC! ■ Producing protrusions of 8mm width through forging! Reducing product costs by 25%! ■ Using insert molds to reduce material costs by 85%! Reducing mold costs by 30%! *For more details, please download the PDF or feel free to contact us.
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Tokyo Precision Forging Co., Ltd. was founded in 1916 as a sole proprietorship engaged in the manufacturing and sales of horse gear and tools. Currently, we primarily manufacture hot-forged automotive parts and construction machinery parts. Our business scope encompasses the entire forging process, from material design to forging and subsequent processes, mainly using iron materials. Moving forward, we will continue to understand our customers' needs and strive for technological development and quality improvement with a unified company structure, from design to production and quality management, in order to meet our customers' demands. Additionally, based on the production technologies cultivated in the automotive sector, we will respond to the demand for forged products in various fields, including industrial machinery.