Detects the presence or absence of holes in film capacitors and differences in their positions, determining visually similar alternatives (different products) in less than one second!
This is an inquiry about inspecting images to ensure there are no mistakes in the insertion of film capacitors. We received a request to conduct a simple test to determine whether it is possible to assess based on the thickness of the film capacitors. It seems that due to the capacitors being inserted at an angle, it is currently not possible to distinguish them through dimensional angle inspection. If the thickness cannot be determined, we will verify it using our image inspection software from the side. 【Inspection Settings and Results】 By using the "Comparison with Master Image" feature of EasyInspector, we were able to detect the presence and positional differences of eight holes, allowing us to identify visually similar items (different products) in less than one second. I believe that by capturing images from the side, we can determine the type of capacitor based on the differences in color detection values. During verification, we are inspecting by capturing images from the side with the camera, but another effective method is to use a "mirror" to reflect the side view and detect it from the reflected surface.
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【Software and Equipment Used】 Software Used: EasyInspector710 (formerly EasyInspector) Field of View: Approximately 85 x 67mm Minimum Size of Inspection Target: 2mm Number of Inspection Points: 2 Camera Resolution: 1.3 Megapixels Lens Focal Length: 35mm Distance Between Lens and Product: Approximately 470mm Lighting: Ring Lighting Distance Between Lighting and Inspection Item: Approximately 200mm above Current 'EasyInspector2' color package can be used for inspection with comparison to master images.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.