[AI Image Inspection Case] Inspection of "Bumps" and "Scratches" on Aluminum Machined Products
We will inspect for any debris or oil contamination on aluminum processed workpieces!
We received samples from customers who attended the exhibition. The aluminum processing manufacturer was struggling with the presence of defects and oil contamination on the workpieces. In light of recent circumstances, such as the aging of skilled workers and the spread of the novel coronavirus, there has been a significant movement towards improving operational efficiency to address the lack of people gathering in factories and to realize work style reforms. Our company has been receiving inquiries from various client companies, and it seems that this trend is accelerating. We hope that our image inspection can contribute to your efficiency. [Inspection Settings and Results] Using "DeepSky," we were able to detect "defects" and "scratches." However, inspecting only one side does not allow for a comprehensive examination of all surfaces, so we reported a method for conducting inspections while moving the inspected items (changing the position of the lighting) in an easy-to-understand video. The left image shows the setup work for annotation, which outlines the defects we want to find, and the right image shows the detection frame.
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【Software and Equipment Used】 Software Used: DeepSky Field of View: Approximately 157 x 117 mm Minimum Size of Inspection Target: 5 mm Number of Inspection Points: 1 location to find defects across the entire screen Camera Resolution: 1.3 million pixels Lens Focal Length: 12 mm Distance Between Lens and Product: Approximately 400 mm Lighting: 3 linear fluorescent lamps
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.