Automatically inspect defective parts of metal products!
The precision sheet metal processing manufacturer was experiencing issues with short shots and gate cut defects, and they inquired whether it was possible to perform automatic inspection of the defective areas. Our inspection software is easy to integrate into systems and can be operated simply like Windows, which has led to numerous inquiries not only from industrial machinery manufacturers but also directly from users. [Inspection Settings and Results] We have reported the results of the verification conducted on the samples we received. By using EasyInspector's "Color Comparison Inspection," we were able to detect differences from the master image (good product), identifying eight locations of short shots and gate cut defects in 2.79 seconds. The extent of misalignment and the method of frame installation can affect the results, but in this case, we performed separate misalignment corrections for four different workpieces, which took more time, resulting in an inspection time of about 2 seconds per instance. For operation, we will consider a conveyor with backlighting. The red display in the images indicates "Fail," while the blue display indicates "Pass" in the inspection results.
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【Software and Equipment Used】 Software Used: EasyInspector710 (formerly EasyInspector) Field of View: Approximately 241 x 181mm Minimum Size of Inspection Target: 5mm Number of Inspection Points: 8 Camera Resolution: 5 Megapixels Lens Focal Length: 12mm Distance Between Lens and Product: Approximately 520mm Lighting: Backlight (Transmitted Lighting) Distance Between Lighting and Inspection Item: Illuminated directly below the workpiece
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.