We will inspect the presence or absence of burrs in metal parts processed by pressing using AI image inspection software!
This is an inquiry from a customer who is contacting us for the first time regarding the detection of irregular shapes such as elongated holes and round holes due to deformation or foreign material adhesion in metal parts with hole diameters ranging from φ2.0 to 6.5mm. The target products are between L70 and 200mm. Upon further discussion, it was revealed that the purpose was to detect burrs in the holes. They have sent us samples for a simple verification. 【Inspection Setup and Results】 We captured images of the surface where burrs occur (the surface marked with a marker) facing the camera. It is desirable to set up the inspection surface parallel to the camera sensor. While the software has a function to correct misalignment, we believe that fixing the workpiece with an L-shaped jig or similar will allow for more accurate inspections.
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【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: Approximately 172 x 126 mm Minimum Size of Inspection Target: 0.5 mm Number of Inspection Points: 9 Camera Resolution: 12 million pixels Lens Focal Length: 25 mm Distance Between Lens and Product: Approximately 330 mm Lighting: Backlight Distance Between Lighting and Inspection Item: Illuminated from below the workpiece
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.