Exhibiting excellent air purification capabilities at the installation site of machine tools!
From "local dust collection or overall dust collection" to "local dust collection + overall dust collection." To adapt to the changing metal processing technology and work environment, Amano has released a dust collection device for airborne oil mist. ● The product weighs only 20 kg, with an electrode mass of 5 kg. Its compact and lightweight design allows for safe suspension installation even with all-thread bolts. It enables easy installation and maintenance, fitting various equipment layouts. (*1) ● By distributing small units, the air mixing capability is enhanced, reducing stagnant points in airflow and achieving high air cleanliness. (*2) ● Adopting an electric dust collection method, it does not clog, ensuring no loss of suction power and no waste from filters. Regular electrode cleaning services are also provided by our company. ● Comprehensive expansion features. Centralized control of each device via a dedicated touch panel, operation linked with air particle monitors, and partial control for energy-saving operation are all possible. (*1) If the suspension height is 250 mm or more, the installation of "bracing materials" or "stabilizing wires (sold separately)" is required. (*2) CFD analysis was conducted in the same space. Simulations of large and small units confirmed equivalent results even with a 25% reduction in airflow.
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basic information
【Specifications】 Power Supply Voltage: Single-phase 100V to 220V ±10% 50/60Hz compatible Control System Voltage: DC24V Rated Power Consumption [W]: 130 Airflow [m3/min]: 15 Electrostatic Precipitator: Charged Polarity Negative Charge, Charging Method Brush Charging Charging Electrode Voltage HV (kV): -6.0 Collection Electrode Voltage LV (kV): -5.0 Fan: DC Axial Fan (2 units) Oil Outlet: 1-inch Nipple (R1 Pipe Tapered Thread) Collection Targets: Suspended oil mist indoors in factories, mist with pH 7.0 to 10.5, oil-based and water-soluble mist with a flash point above 80°C, water-soluble mist with electrical conductivity below 300 mS/m Collection Efficiency [%]: 70 (Weight Method Average Particle Size 1.2μm) Operating Environment Mist Concentration [mg/m3]: 2 or below Suction Target Temperature [°C]: 0 to 40 Operating Environment Temperature [°C]: 0 to 40 (no freezing) Operating Environment Humidity [%/RH]: 10 to 90 (no condensation) Mass [kg]: 20 Dimensions [W×D×H mm]: 346×568×345 【Exclusions from Collection Targets】 Flammable, explosive, and corrosive gases, dust containing sparks, ignition sources, liquids, and explosive combustible dusts, among others. *Please feel free to contact us.
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Applications/Examples of results
Measures against airborne oil mist generated in factories during metal processing. <We address the following concerns> - The mist generated from high-pressure coolant processing can become highly concentrated, and existing mist collectors may not be able to capture all the oil mist. - Increased maintenance frequency due to equipment malfunctions in air conditioning systems caused by processing in sealed spaces for improved precision. - The need for self-regulation and management of mist concentration to prevent health hazards for employees and accommodate factory tours for clients. - High airtightness of the factory leads to limited air exchange. - Desire to improve the factory environment and increase employee retention rates.
Detailed information
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This is an image of the installation of a dust collection device for floating oil mist. By installing the main unit in opposition, it is expected to ensure an appropriate wind speed.
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By dispersing the installation of small, lightweight dust collection devices for floating oil mist, the air agitation capability is improved. Reducing stagnant points in the airflow can be expected to achieve high air cleanliness.
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Set the ventilation frequency based on the space volume that requires measures, determine the necessary number of dust collection devices, and arrange them to ensure uniform purification of the entire space.
Line up（2）
| Model number | overview |
|---|---|
| AC-900 S | Standalone ON/OFF operation (with local operation switch) *No communication function |
| AC-900 M | Group operation and overall monitoring 【Extended Function】 Additional device control (air particle monitor) Web remote monitoring (scheduled for release) |
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Company information
"The future demands time and air." The time and air that surround people. How can we make it better and richer? Amano's history has been a history of that challenge. As times have changed, society has also changed significantly, but what we hold dear has not changed since our founding. We focus intently on people. We listen to their voices. Based on the insights we gain from that, we will create innovations that only we can achieve. Visualizing time and building a safe and comfortable society. Using the power of air to create a pleasant global environment. Amano will continue to challenge itself to improve the future and contribute to the realization of a sustainable society.