The AI image inspection software detects dents and scratches on metal products!
We conducted a simple verification of dents and scratches on metal products such as motorcycle and automobile parts. Due to their almost identical appearance, there were incidents of shipping similar defective products, which caused issues. In the inspection process, automation is being promoted with the aim of pursuing stable inspection accuracy and cost reduction. As the shortage of personnel due to the aging workforce becomes more pronounced, we encourage you to consider improving operational efficiency through image inspection to protect "Made in Japan" manufacturing. 【Inspection Settings and Results】 Using the samples we have on hand for verification, we were able to detect dents and scratches. However, small dents and scratches present on good products, or surface conditions that appear as such in images, were detected as abnormalities. For extremely small items, we believe there are ways to address this by categorizing detection targets into "large dents" and "small dents," and only marking it as NG when a "large dent" is found.
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【Software and Equipment Used】 Software Used: DeepSky Field of View: Approximately 119 x 96mm Minimum Size of Inspection Target: 2mm Number of Inspection Points: 1 location, finding defects from the entire screen Camera Resolution: 1.3 million pixels Lens Focal Length: 12mm Distance Between Lens and Product: Approximately 245mm Lighting: Indoor fluorescent lights
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.