Detect cracks in metal parts with AI image inspection software!
This is a request for a simple verification from a manufacturer we have been working with for some time, who specializes in high-quality casting, machining, plastic processing, and the manufacturing and sales of acoustic products, delivering both domestically and internationally. This time, the focus is on cracks in the parts, and we attempted to analyze the provided images. Regarding "small cracks," we have been able to secure a sufficient number of samples, allowing us to hypothesize reasons for those that were not detected. However, for "large cracks" and "arm cracks," the limited number of samples resulted in insufficient findings in this verification. The report primarily features images of "small cracks," while other defects are included as reference images. Elements that are smaller, thinner, shorter, or darker than the cracks we were able to detect in this verification have not been identified. For "small, thin, and short" cracks, it is highly likely that they were not detected due to their size being too small relative to the overall field of view, and there is a possibility that dividing the field of view could allow for detection at the current resolution. For "thin and dark" cracks, it may be necessary to reconsider the imaging method. Additionally, if there are fundamentally difficult-to-detect types of defects, such as shallow cracks, the difficulty of detection increases significantly.
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Software Used: DeepSky
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.