We will inspect the cracks on the outer surface of special steel tools using AI inspection software!
This is an inquiry from a manufacturer of special steel parts such as automotive components. We have decided to conduct a simple verification regarding cracks in the riveting area. In visual inspections conducted by workers, there is often variability in the criteria for determining "good" and "defective" products among inspectors, and the more ambiguous the judgment based on severity, the more inconsistent the inspection results tend to be. We propose stable and efficient inspections using image analysis. 【Inspection Settings and Results】 It was determined that inspecting cracks on the outer circumference is difficult, as they cannot be captured from above, and side imaging tends to misdetect shadows from the uneven shape. In the range we verified, diagonal surfaces cast shadows when imaged from above, making it impossible to capture the cracks themselves. Detection from the side is also unstable, making inspection of these diagonal surfaces challenging. However, cracks on the upper surface that can be captured from above were detectable. Additionally, the presence or absence of burrs was also detectable from above. Our company website offers a free trial of our inspection software online. You can actually experience inspection software that uses AI (deep learning).
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Software Used: DeepSky
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.