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  6. Case Studies on Improving Challenges in Coil Manufacturing

Case Studies on Improving Challenges in Coil Manufacturing

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last updated:Nov 05, 2024

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【*Case materials provided】 We accommodate everything from development prototypes to large lot projects of several million units per month! We will build a production system tailored to our customers' needs.

We, Pronex, are a specialized company in contract production of coils! Pronex has manufacturing bases in Thailand and is equipped to supply products anywhere in the world, primarily focusing on Asia. At our factory in Thailand, we can handle everything from coil winding to mounting, molding, and assembly in a consistent manner. We also perform plastic molding and various assembly processes tailored to your needs, flexibly accommodating necessary steps. To solve our customers' challenges, we conduct various technical verifications of coils and respond to different quality requirements for each product based on our years of experience. In this document, you can see examples of improvements in coil manufacturing challenges, including cases where we introduced the "automatic adhesive application device" developed by Pronex's technical team and achieved a smooth production flow through the establishment of a consistent production line. [Examples of Cases (Partial)] ■ Automation of the adhesive application process to improve production efficiency and quality ■ Prevention of wire breakage during soldering through twist processing ■ Achieving performance requirements with precise tension control using servo tension ■ Improving manufacturing efficiency of air-core coils by introducing an air nipper system *For more details, please download the PDF or feel free to contact us.

    Inductor Coil
コイル製造の課題改善事例集.PNG

Case Studies on Improving Challenges in Coil Manufacturing

コイル製造の課題改善事例集.PNG
コイル製造の課題改善事例集.PNG
  • Related Link - https://pronec-j.co.jp/

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[Other Case Studies] ■ Improvement of quality and productivity through the establishment of a consistent production line ■ Enhancement of production capacity and quality through the introduction of multi-axis winding machines ■ Cost reduction and improvement of production capacity through the modification of multi-axis winding machines ■ Stabilization of quality and efficiency through the development of automatic soldering equipment *For more details, please download the PDF or feel free to contact us.*

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Case Studies on Improving Challenges in Coil Manufacturing

Case Studies on Improving Challenges in Coil Manufacturing

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Electronic Components and Semiconductors

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Pronex Co., Ltd. has a manufacturing base in Thailand, where many companies are expanding, and has established a system to supply products worldwide, primarily in Asia. **Strengths of Pronex** - **Development Capability of Winding Machines and Jigs** Our company has developed its own air-core coil winding machine, capable of handling various types of wires, including round wires with conductor diameters from φ0.02 to φ0.90, stranded wires (Litz wires), and flat wires. To solve our customers' challenges, our factory in Thailand conducts various technical verifications of coils daily. - **Stable Quality** With over 30 years of experience in coil manufacturing, we implement various measures to meet the different quality requirements for each product based on that experience. Additionally, our factory in Thailand has obtained certifications such as ISO9001, ISO14001, and IATF16949, and is continuously working to improve quality performance. - **Flexible Production System** We build a production system tailored to customer needs, ranging from a few development prototypes to mass production of several million units per month. The factory in Thailand has ample space and can accommodate isolated dedicated areas and clean rooms for confidentiality.

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