The AI image inspection software detects defects in metal products such as "ball wrinkles," "tapered area dents," and "tapered area impacts"!
We will verify whether we can detect "dents on the ball," "dents on the tapered section," and "indentations on the tapered section" based on a request from an industrial equipment manufacturer. By creating a striped pattern on the reflective part of the ball, it becomes easier to identify the dented areas due to the resulting step difference. 【Inspection Settings and Results】 We inspected 25 images, including 10 images of "dents on the ball," 5 images of "dents on the tapered section," 5 images of "indentations on the tapered section," and 5 images of "good products." Out of the 25 images, 22 were correctly identified as either good products or defective parts. The three images of "dents on the tapered section" could not be recognized as defective parts; however, considering that in actual operation, multiple shots (around 3 times) are expected to be taken during one full rotation, it does not necessarily mean that the defective parts that were not recognized in the verification will always go unrecognized.
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【Software and Equipment Used】 Software Used: DeepSky (Learning Version) Field of View: Approximately 163 x 130mm Minimum Size of Inspection Target: 5mm Number of Inspection Points: 1 location (to find ball wrinkles, taper area pressure marks, and taper dents from the entire screen) Camera Resolution: 1.3 million pixels Lens Focal Length: 6mm Distance Between Lens and Product: 150mm Lighting: Linear Fluorescent Lamp Distance Between Lighting and Inspection Item: Approximately 100mm vertically apart during illumination
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.