We will measure the number of metal wires with a diameter of approximately 0.05mm and a length of approximately 4mm!
In the industry that conducts continuity testing of electronic components, small and fine parts are handled, and visual measurement of wires can easily lead to measurement errors. As a measurement method, a resin plate with five slits, each 1.6mm wide, was used to measure the number of metal wires with a diameter of approximately 0.05mm and a length of about 4mm. We introduced software that can perform this task in less than one second. 【Inspection Settings and Results】 * Enlarged image of inspection results showing wire count (OK: NG) * Red arrows indicate wires * The image on the right is NG because one extra wire was detected in the right corner. By using the "Luminance Change Inspection" function of EasyInspector, multiple wires (five) visible through the gaps in the plate are detected. A backlight is used to set the detection for dark vertical lines against a bright background. These settings allow for the detection of small and thin objects.
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【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: 70mm x 95mm Minimum Size of Inspection Target: Diameter approximately 0.05mm x Length approximately 4mm Number of Inspection Points: 5 Camera Resolution: 5 Megapixels Lens Focal Length: 25mm Distance Between Lens and Product: Approximately 410mm Lighting: Backlight Illumination
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.